| Engine Z 22 YH | Nm |
|---|---|
| Axle shaft | Release 150 Nm then 250 Nm 1) 2) 3) |
| Drive disc to crankshaft | 53 Nm + 25° 1) |
| EGR valve to cylinder head | 10 |
| Fixing nut battery + and - | 4 |
| Fixing nut reaction member rear to front axle body (M10) | 60 |
| Fixing nut reaction member front to front axle body (M12) | 80 |
| Fixing nut throttle module to intake manifold | 10 |
| Fixing nut steering linkage to stub axle | 30 Nm + 60° + 15° 1) |
| Fixing nuts exhaust pipe front to exhaust manifold | 16 1) |
| Fixing nuts exhaust manifold to cylinder head | 12 Nm, wait 30 sec then again 12 Nm 1) |
| Fixing nuts accelerator pedal/pedal sensor to bulkhead | 9 |
| Fixing nuts heat shield to cylinder head | 23 |
| Fixing nuts floating axle to spring strut support tube | 65 1) |
| Fixing nuts track rod end to stub axle | 35 1) |
| Fixing nuts catalytic converter support (Z 20 NET) | 40 |
| Fixing bolt battery holder to battery carrier | 10 |
| Fixing bolt battery carrier to body | 15 |
| Fixing bolt container dryer to condenser | 4 |
| Fixing bolt single mass flywheel | 53 Nm + 25° 1) |
| Fixing bolt guide rail (balancer shafts) | 10 |
| Fixing bolt reaction member holder rear to reaction member rear (M12) | 80 |
| Fixing bolt heat shield to exhaust manifold | 8 |
| Fixing bolt crankshaft pulse emitter to cylinder block | 9 |
| Fixing bolt ribbed V-belt tensioner to cylinder block | 43 |
| Fixing bolt knock sensor to cylinder block | 23 |
| Fixing bolt metal pipe exhaust return to cylinder head | 10 |
| Fixing bolt starter to cylinder block and ground plate cylinder block | 40 |
| Fixing bolt oil dipstick guide tube at intake manifold | 9 |
| Fixing bolt con-rod bearing cover to con-rod (Z 22 SE) | 25 Nm + 50° + 50° + 15° 1) |
| Fixing bolt dynamic oil level sensor to oil pan | 10 |
| Fixing bolt, gear wheel to balancer shaft | 8 Nm + 30° |
| Fixing bolt balancer shaft timing chain tensioner rail to cylinder block | 10 |
| Fixing bolt camshaft timing chain tensioner rail to cylinder block | 10 |
| Fixing bolt catalytic converter support (Z 20 NET) | 25 |
| Fixing bolt engine oil cooler | 22 |
| Fixing bolts oil pump cover to timing case | 6 |
| Fixing bolts camshaft connecting flange cover to cylinder head (Z 22 SE and Z 20 NET) | 23 |
| Fixing bolts timing case cover to cylinder block and to cylinder block base plate | 21 |
| Fixing bolts thermostat housing cover to thermostat housing | 8 |
| Fixing bolts reaction member front to gearbox (M12) | 80 |
| Fixing bolts torque converter | 60 |
| Fixing bolts torque vibration damper to crankshaft | 100 Nm + 75° + 15° 1) |
| Fixing bolts throttle valve module to intake manifold | 9 |
| Fixing bolts intake manifold to cylinder head | 9 |
| Fixing bolts electro-hydraulic supply unit to body (M8) | 22 |
| Fixing bolts camshaft guide bearings to cylinder head | 22 |
| Fixing bolts camshaft timing chain guide rails to cylinder head and cylinder block | 10 |
| Fixing bolts coolant pump housing cover to coolant pump | 8 |
| Fixing bolt, exhaust duct closure cap | 10 |
| Fixing bolts top slide rails to cylinder head | 8 |
| Fixing bolts gearbox to cylinder block (M12) | 60 |
| Fixing bolts cylinder block base plate to cylinder block (M10) | 20 Nm + 70° + 15° 1) |
| Fixing bolts reaction member holder rear to gearbox (M12) | 80 |
| Fixing bolts engine mounting block holder left to gearbox (M12) | 55 |
| Fixing bolts engine mounting block holder right to gearbox (M10) | 55 |
| Fixing bolts coolant pump sprocket to coolant pump flange | 8 |
| Fixing bolts fuel distributor pipe to cylinder head | 9 |
| Fixing bolts radiator holder lower to front axle body | 15 |
| Fixing bolts coolant pump to cylinder block | 23 |
| Fixing bolts intermediate shaft bearing block to cylinder block and ground plate cylinder block | 55 |
| Fixing bolts fan housing to radiator | 4 |
| Fixing bolts fan motor to fan housing | 3 |
| Fixing bolts engine control unit to intake manifold | 9 |
| Fixing bolts engine damper block left to holder for engine damper block left (M10) | 55 |
| Fixing bolts engine damper block right to holder for engine damper block right (M10) | 55 |
| Fixing bolts engine damper block right to body side member | 55 |
| Fixing bolts for camshaft bearing cover to cylinder head | 9 |
| Fixing bolts camshaft sensor (Z 22 YH) | 8 |
| Fixing bolts camshaft sprockets to camshaft | 85 Nm + 30° + 15° 1) |
| Fixing bolts oil pan to gearbox housing | 40 |
| Fixing bolts oil pan to cylinder block base plate | 23 |
| Fixing bolts oil spray nozzle (timing chain) to cylinder block | 10 |
| Fixing points oil baffle plate to oil pan | 19 |
| Fixing bolts coolant pump service cover to timing case cover | 7 |
| Fixing bolts thermostat housing to cylinder block | 9 |
| Fixing bolts for lower universal joint for steering intermediate shaft clamp to steering gear | 22 |
| Fixing bolts compressor | 21 |
| Fixing bolts reinforcement plate to vehicle underbody (M10) | 55 Nm + 45° + 15° 1) |
| Fixing bolts reinforcement plate to vehicle underbody (M12) | 90 Nm + 45° + 15° 1) |
| Fixing bolts for front axle body to vehicle underbody (front) | 80 Nm + 120 ° + 15 ° 1) |
| Fixing bolts for front axle body to vehicle underbody (rear) | 100 Nm + 90° + 15° 1) |
| Fixing bolts ignition module/ignition coil to cylinder head cover | 9 |
| Fixing bolts cylinder head cover to cylinder head | 9 |
| Fixing bolts intermediate shaft to bearing block intermediate shaft | 18 |
| Fixing bolts cylinder head to cylinder block | 30 Nm + 90° + 60° +15° 1) |
| Fixing bolts cylinder head to cylinder block (M8, engine timing side) | 35 |
| Fixing bolts twin mass flywheel | 60 Nm + 30° + 15° 1) |
| Oil filter housing cover or bypass valve to oil filter housing | 25 |
| Intake manifold pressure sensor | 10 |
| Alternator to cylinder block | 21 |
| High pressure fuel line (Z 22 YH) | 25 |
| Camshaft timing chain tensioner in cylinder head | 75 |
| Fuel line to fuel distributor pipe | 10 |
| High pressure fuel pump to cylinder head (Z 22 YH) | 8 |
| Catalytic converter to turbo (Z 20 NET) | 25 |
| Refrigerant line (block connector) to receiver-dryer | 20 |
| Refrigerant line to block connector (separation point) | 20 |
| Coolant drain plug to coolant pump | 20 |
| Mixture regulation oxygen sensor in exhaust manifold | 43 4) |
| Oxygen sensor for catalytic converter control in front exhaust pipe | 43 4) |
| Oil drain bolt to oil pan | 25 |
| Oil pressure switch in cylinder block | 18 |
| Oil intake pipe to oil pan | 10 |
| Oil supply line (hollow bolt) | 22 |
| Wheel to wheel hub | 110 |
| Fuel pressure regulator to fuel rail (high pressure) (Z 22 YH) | 8 |
| Clamps fir air intake pipe | 3.5 |
| Clamps for air intake pipe | 3.5 |
| Exhaust temperature sensor (Z 20 NET) | 45 |
| Fuel pressure sensor at fuel rail (Z 22 YH) | 25 |
| Coolant temperature sensor in thermostat housing | 21 |
| Special bolts at engine transport shackles | 5 |
| Stud bolt for exhaust manifold in cylinder head | 10 |
| Stud bolt for coolant pump housing cover to coolant pump | 8 |
| Stud bolt for thermostat housing to cylinder block | 9 |
| Stud bolt (nut) intake manifold in cylinder head | 6 |
| Screw plug for oil pump pressure regulator in timing case cover | 40 |
| Sealing plug for camshaft timing chain guide rail | 65 |
| Spark plug in cylinder head (Z 20 NET and Z 22 YH) | 25 |
| Spark plug in cylinder head (Z 22 SE) | 20 |
1
) use new fixing nuts, bolts
2
) tighten nut with 150 Nm, release nut with 45° and tighten with 250 Nm
3
) Fitting and removal of fixing bolts and nuts with impact drivers is not permitted
4
) Insert with special grease