Remove
- 1. Remove camshaft sensor, exhaust camshaft • Disconnect wiring harness connector. • Remove bolt
- 2. Remove camshaft sensor, intake camshaft • Disconnect wiring harness connector. • Remove bolt
- 3. Remove camshaft adjustment valve, exhaust camshaft • Disconnect wiring harness connector. • Unclip wiring harness from cylinder head cover • Remove bolt
- 4. Remove camshaft adjustment valve, inlet camshaft • Disconnect wiring harness connector. • Remove bolt
- 5. Unscrew closure bolt, exhaust camshaft adjuster
- 6. Unscrew closure bolt, intake camshaft adjuster
- 7. Remove KM-6340
- 8. Release exhaust camshaft adjuster • Loosen bolt – Counterhold at hexagonal section on camshaft
Note. 2nd person required
- 9. Detach exhaust camshaft adjuster • Remove bolt
- 10. Release intake camshaft adjuster • Loosen bolt – Counterhold at hexagonal section on camshaft
Note. 2nd person required
- 11. Detach intake camshaft adjuster • Remove bolt
- 12. Remove rear toothed belt cover • Unclip wiring duct cover • Unscrew 4x bolt
- 13. Detach thermostat housing • Unscrew 4x bolt
Install
- 14. Attach thermostat housing • Use new gasket • Tighten 4 bolts 8 Nm
- 15. Clean 4x threads on rear toothed belt cover
- 16. Install rear toothed belt cover • Tighten 4x new bolts 6 Nm – Coat 4x bolt with screw locking compound • Clip in wiring duct cover
- 17. Attach intake camshaft adjuster • Screw in bolt
Note. Do not tighten bolt
- 18. Attach exhaust camshaft adjuster • Screw in bolt
Note. Do not tighten bolt
- 19. Insert KM-6340
Note. Note markings on camshaft gears
- 20. Insert KM-6628-A in camshafts • Align camshafts on hex drive until KM-6628-A can be inserted in both camshafts
- 21. Fasten exhaust camshaft adjuster • Tighten new bolts 65 Nm+120°+15° – Counterhold at hexagonal section on camshaft
Note. 2nd person required
- 22. Fasten intake camshaft adjuster • Tighten new bolts 65 Nm+120°+15° – Counterhold at hexagonal section on camshaft
Note. 2nd person required
- 23. Tighten closure bolt of exhaust camshaft adjuster, 30 Nm • Replace sealing ring
- 24. Tighten closure bolt of intake camshaft adjuster, 30 Nm • Replace sealing ring
- 25. Install camshaft adjustment valve, exhaust camshaft • Tighten bolt • Clip wiring harness to cylinder head cover • Connect wiring harness plug
- 26. Install camshaft adjustment valve, inlet camshaft • Tighten bolt • Connect wiring harness plug
- 27. Install camshaft sensor, exhaust camshaft • Tighten bolt • Connect wiring harness plug
- 28. Install camshaft sensor, inlet camshaft • Tighten bolt • Connect wiring harness plug