Home/Opel/Vectra/Opel Vectra C (2002-2008)/Repair manual/DOHC Petrol Engine/Engine Control Unit ECM Z 16 XE - Function
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Engine Control Unit ECM Z 16 XE - Function Opel Vectra C

DOHC Petrol Engine 3 illustrations ~616 words

Block Diagram

CAN abbreviations

15Ignition ON (terminal 15)ECMEngine control unit
30Battery positive (terminal 30)L2AInjector, cylinder 1
A40Direct ignition, ignition coilL2BInjector, cylinder 2
B166Oxygen sensor, mixture regulation, heatedL2CInjector, cylinder 3
B28Camshaft sensorL2DInjector, cylinder 4
B39Coolant temperature sensorM8.2Tank capacity sensor
B41Oil level sensorS41Clutch switch
B57Oxygen sensor, catalytic converter controlS87Oil pressure switch
B64Intake air temperature sensorY56Exhaust gas recirculation solenoid valve
B65Knock control sensor

Block Diagram (Continued)

A111Throttle valve moduleS216Brake light switch
B30Crankshaft pulse pick-upX125Engine compartment electronics module
ECMEngine control unitY123Tank vent solenoid valve

Block Diagram (Continued)

B18AC pressure sensorG8Alternator
B22Pedal position sensorHSCANHigh-speed CAN bus
B67Vacuum air intake sensorIPCInstrument assembly
CIMSteering column electronics moduleLSCANLow-speed CAN bus
DIAGDiagnostic testerTCMAutomatic transmission control unit
ECMEngine control unitX97Rear electronics module

Function Table

Wiring harness plug X1 = 64-pin, engine side "M"

Wiring harness plug X2 = 64-pin, vehicle side "K"

TerminalDescriptionSourceDestination
X1-1Direct ignition, ignition coil, cylinder 3ECMA40
X1-2Direct ignition, ignition coil, cylinder 2ECMA40
X1-3Actuation of fuel vent valveECMY123
X1-5Crankshaft sensor (ground)ECMB30
X1-8Input, alternator, "L" terminalG8ECM
X1-9Throttle valve sensor (signal line, potentiometer 1)A111ECM
X1-10Engine coolant temperature sensor (ground)B39ECM
X1-12Throttle valve sensor (signal line, potentiometer 2)A111ECM
X1-13Throttle valve sensor (voltage supply, potentiometer 1)ECMA111
X1-14Throttle valve sensor (voltage supply, potentiometer 2)ECMA111
X1-15Throttle valve actuator (voltage supply)ECMA111
X1-16Throttle valve actuator (ground)ECMA111
X1-17Direct ignition, ignition coil, cylinder 3ECMA40
X1-18Direct ignition, ignition coil, cylinder 2ECMA40
X1-21Actuation of exhaust gas recirculation valveECMY56
X1-22Crankshaft sensor (signal line)B30ECM
X1-23Camshaft sensor (signal line)B28ECM
X1-26The intake air vacuum pressure is registered for calculation of the air mass, MAP sensor (signal line)B67ECM
X1-27The oil quantity is registered (signal line)B41ECM
X1-28Actuation of exhaust gas recirculation valve (positional feedback)Y56ECM
X1-29Camshaft sensor (voltage supply)ECMB28
X1-30Camshaft sensor (voltage supply)ECMB28
X1-31Throttle valve actuator (voltage supply)ECMA111
X1-32Throttle valve actuator (ground)ECMA111
X1-33Direct ignition, ignition coil, cylinder 1ECMA40
X1-34Direct ignition, ignition coil, cylinder 4ECMA40
X1-37Crankshaft sensor screeningECMB30
X1-39Knock sensor (signal line)B65ECM
X1-43The intake air temperature is registered for calculation of the air mass (signal line)B64ECM
X1-44Heated oxygen sensor upstream of catalytic converter (signal line)B166ECM
X1-45The AC refrigerant pressure is registered (voltage supply)ECMB18
X1-46Throttle valve sensor, potentiometer 1 (voltage supply)ECMA111
X1-47Main relay actuation, 12 volts to main relayUECECM
X1-48Main relay actuation, 12 volts to main relayUECECM
X1-49Direct ignition, ignition coil, cylinder 1ECMA40
X1-50Direct ignition, ignition coil, cylinder 4ECMA40
X1-52Heated oxygen sensor upstream of catalytic converter (heating)ECMB166
X1-53Heated oxygen sensor downstream of catalytic converter (heating)ECMB57
X1-56The oil pressure is registeredS87ECM
X1-57Actuation of injector, cylinder 1ECML2A
X1-58Actuation of injector, cylinder 3ECML2C
X1-59Actuation of injector, cylinder 4ECML2D
X1-60Actuation of injector, cylinder 2ECML2B
X1-61Heated oxygen sensor downstream of catalytic converter (signal line)B57ECM
X1-62Knock sensor (ground)ECMB65
X1-63Air conditioning pressure sensor (voltage supply)ECMB18
X1-64Main relay actuation, 12 volts to main relayUECECM
X2-2Battery positive (terminal 30)UECECM
X2-4The AC refrigerant pressure is registeredB18ECM
X2-5Brake light switchS216ECM
X2-6Connected to terminal X2-59ECMECM
X2-7AC solenoid valveECMUEC
X2-13Brake test switchS216ECM
X2-14Main relay actuationUECECM
X2-16Main relay checkECMUEC
X2-19Battery positive (terminal 30)UECECM
X2-20Pedal position sensor, potentiometer 2 (voltage supply)ECMB22
X2-22Ignition key positionCIMECM
X2-23Starter relayECMUEC
X2-24Actuation, fan relay 2ECMUEC
X2-28Relay actuation, fuel pumpECMREC
X2-31Actuation, fan relay 3ECMUEC
X2-33Pedal position sensor, potentiometer 2 (ground)ECMB22
X2-34Tank capacity sensor (ground)ECMM8.2
X2-35Pedal position sensor, potentiometer 1 (voltage supply)ECMB22
X2-36Pedal position sensor, potentiometer 2 (signal line)B22ECM
X2-37Pedal position sensor, potentiometer 1 (signal line)B22ECM
X2-39Actuation, fan relay 1ECMUEC
X2-50Pedal position sensor, potentiometer 1 (ground)ECMB22
X2-52Ignition ON (terminal 15)UECECM
X2-53Tank capacity sensor (signal line)M8.2ECM
X2-59Connected to terminal X2-6ECMECM
X2-61Clutch switch (cruise control)S41ECM
X2-64Malfunction indicator lamp MILECMIPC
X2-43 X2-11 HSCANInput of information regarding ABS status (status of ABS error message)ABSECM
X2-43 X2-11 HSCANInput of information regarding CIM status (status of immobiliser error message, cruise control buttons)CIMECM
X2-43 X2-11 HSCANAC status is communicated to other control units via CANECMCIM
X2-43 X2-11 HSCANECM status is communicated to other control units via CAN for function monitoring (network monitoring)ECMABS AHL CIM EHPS TCM
X2-43 X2-11 HSCANThe current engine speed and accelerator pedal position is made available to other control units via CANECMABS CIM EPS TCM
X2-43 X2-11 HSCANThe current engine coolant temperature is made available to other control units via CANECMCIM TCM
X2-43 X2-11 HSCANThe current engine torque is made available to other control units via CANECMABS TCM
X2-43 X2-11 HSCANImmobiliser informationCIM ECMECM CIM
X2-43 X2-11 HSCANInput of information via the request for torque reduction by ABS with TCSABSECM
X2-43 X2-11 HSCANInput of information regarding TCM status (transmission emergency operation, gear engaged and selected shift mode)TCMECM ABS CIM
X2-43 X2-11 HSCANInput of information regarding transmission temperatureTCMECM
X2-43 X2-11 HSCANInput of information regarding the request for torque reduction by TCMTCMECM
X2-43 X2-11 HSCANDiagnostics – communication with testerDIAG ECMECM DIAG
X2-43 X2-11 HSCANThe current vehicle speed and distance travelled is made available to other control units via CANECMCIM EHPS
X2-43 X2-11 HSCANThe ECM receives the wheel speeds for calculating the odometer signal via CANABSECM
X2-43 X2-11 CANThe ECM receives the wheel speeds for calculating the vehicle speed signal via CANABSECM

Functional Description

The following new functions have been integrated in the engine control unit and are output to the CAN bus by the ECM:

  • Oil level check
  • Fuel level check
  • Vehicle speed calculation
  • ECO Service flex data calculation

Storage of Diagnosis Fault Codes

In order to conform to the statutory EOBD requirements for vehicle self-diagnosis, a so-called freeze frame is stored. This serves to record the operating conditions during recognition of the exhaust emissions-related faults in the engine control. This is performed upon the first exhaust emissions-related fault after initial operation of the vehicle, e.g. after erasing the fault memory. The freeze frame contains data which must be stored in order to record the engine operating conditions as defined by statutory legislation.

Engine Malfunction Telltale and Service Telltale (MIL, Svs)

The self-diagnosis provisions in each engine control unit include two diagnosis telltales, the malfunction indicator lamp MIL (exhaust emissions-related faults) and the service telltale SVS (remaining, non exhaust emissions-related faults).

Immobiliser

The CIM acts as an interface between the ECM, the transponder in the key and the various other control units, the identification of which is employed to determine engine starting authorisation. The CIM begins with the identification as soon as the ignition key is inserted in the ignition lock. When the ignition is switched ON, the ECM transmits information to the CIM and receives information regarding the validity of the transponder key used and the validity of the identification of other control units installed in the vehicle. If the security code from the CIM is correct, the ECM sends an engine start signal to the starter relay. In the case of an error, no start request is enabled by the ECM and a fault code is stored in the ECM.

See also Chapter: Immobiliser – function

Cruise Control

See Chapter: Cruise control – function

Engine Cooling and AC Compressor – Control

The engine control is responsible for the complete engine cooling and AC management in the vehicle, i.e. the radiator fan control, depending on the engine coolant temperature and the system pressure in the AC, as well as the AC compressor control. In general, one suction cooling fan is installed in vehicles. The fans can be switched to several settings.

Electronic Accelerator Pedal

The following signals and components bear direct relevance to the observance/fulfilment of the safety regulations for the electronic accelerator pedal. Pedal position sensor 1 (PPS1), pedal position sensor 2 (PPS2), throttle valve sensor 1 (TPS1), throttle valve sensor 2 (TPS2), throttle valve servo motor

Electronic Accelerator Pedal Emergency Operation Modes

With a view to maximum availability for the driver, various emergency operation modes are available, depending on the particular fault recognised:

  • Emergency operation limitation of the permissible throttle valve opening to an applicable maximum value.

Limitation of the throttle valve opening speed.

Brake pedal actuation by the driver is evaluated as idling request.

Limitation of the permissible vehicle acceleration by separate application values for each individual transmission gear.

  • Emergency operation (power management)

During emergency operation, the current to the throttle valve motor is interrupted. In addition, software functions are implemented, which make possible limited operation of the vehicle via injection suppression, alternating between cylinders (possibly rotating), ignition retardation and/or other torque-reducing functions.

  • Increased engine idling (forced idle)

A suitable engine speed is kept constant, regardless of load, i.e. it is controlled by uphill/downhill inclines and various loading conditions.

  • Engine off (walk home)

In this case, the ignition and the injection are switched off.