Home/Opel/Vectra/Opel Vectra C (2002-2008)/Repair manual/DOHC Petrol Engine/Engine Control Unit ECM Z 32 SE - Function
Contents Wiring diagrams Section: DOHC Petrol Engine All sections

Engine Control Unit ECM Z 32 SE - Function Opel Vectra C

DOHC Petrol Engine 3 illustrations ~617 words

Block Diagram

CAN abbreviations

15Ignition ON ( terminal 15)A40ADirect ignition, ignition coil
30Battery positive (terminal 30)A40BDirect ignition, ignition coil
B65Knock control sensor 1L2AInjector, cylinder 3
B65LKnock control sensor 2L2BInjector, cylinder 2
B102Hot film mass air flow meterL2CInjector, cylinder 1
B39Coolant temperature sensorL2DInjector, cylinder 4
B18AC pressure sensorL2EInjector, cylinder 5
B28Camshaft sensorL2FInjector, cylinder 6
B41Oil level sensorY21AVariable intake pipe switchover valve

Block Diagram (Continued)

A111Throttle valve moduleB57ROxygen sensor, catalytic converter control
B166Oxygen sensor, mixture regulation, heatedM8Tank capacity sensor
B22Pedal position sensorX125Engine compartment electronics module
B44Engine speed sensorY123Tank vent solenoid valve
B57LOxygen sensor, catalytic converter control

Block Diagram (Continued)

G8AlternatorS87Oil pressure switch
S216Brake light switchX97Rear electronics module
S41Clutch switch

Function Table

Wiring harness plug X1 = 64-pin, engine side "M"

Wiring harness plug X2 = 64-pin, vehicle side "K"

TerminalDescriptionSourceDestination
X1-1Throttle valve actuator (ground)ECMA111
X1-2Oxygen sensor 2 downstream of catalytic converter (heating)ECMB57L
X1-3Injector, cylinder 3ECML2A
X1-4Intake pipe switchoverECMY21A
X1-5Actuation of fuel vent valveECMY123
X1-6Engine knocking is detected by means of a piezo element (sensor 2)ECMB65L
X1-7Oxygen sensor 2 downstream of catalytic converter (signal line)B57LECM
X1-8Camshaft sensor (signal line)B28ECM
X1-10The engine speed is registered via a sensorB44ECM
X1-11The oil quantity is registeredB41ECM
X1-12Oxygen sensor 2 upstream of catalytic converter (signal line)B166ECM
X1-14Direct ignition, ignition coil, cylinder 5ECMA40A
X1-15Direct ignition, ignition coil, cylinder 3ECMA40A
X1-16Direct ignition, ignition coil, cylinder 1ECMA40A
X1-17Throttle valve actuator (voltage supply)ECMA111
X1-18Oxygen sensor 2 upstream of catalytic converter (heating)ECMB166
X1-19Injector, cylinder 1ECML2C
X1-20Injector, cylinder 5ECML2E
X1-22Engine knocking is detected by means of a piezo element (sensor 1)B65ECM
X1-23Oxygen sensor 1 downstream of catalytic converter (signal line)B57RECM
X1-24Throttle valve sensor (signal line, sensor 1)A111ECM
X1-25Coolant temperature sensorB39ECM
X1-26Ground, sensorsECMB102 B39 B18 B28
X1-28Oxygen sensor 1 upstream of catalytic converter (signal line)B166ECM
X1-29The oil pressure is registeredS87ECM
X1-30Direct ignition, ignition coil, cylinder 6ECMA40B
X1-31Direct ignition, ignition coil, cylinder 4ECMA40B
X1-32Direct ignition, ignition coil, cylinder 2ECMA40B
X1-33Throttle valve actuator (ground)ECMA111
X1-34Oxygen sensor 1 downstream of catalytic converter (heating)ECMB57R
X1-35Injector, cylinder 2ECML2B
X1-36Injector, cylinder 6ECML2F
X1-38Engine knocking is detected by means of a piezo element (sensor 2)B65LECM
X1-39Oxygen sensor 2 downstream of catalytic converter (signal line)B57LECM
X1-40Throttle valve sensor (signal line, sensor 2)A111ECM
X1-42Throttle valve sensor (ground)ECMA111
X1-44Oxygen sensor 2 upstream of catalytic converter (signal line)B166ECM
X1-49Throttle valve actuator (voltage supply)ECMA111
X1-50Oxygen sensor 1 upstream of catalytic converter (heating)ECMB166
X1-51Voltage supply for sensors, 5 voltsECMB102 B39 B18
X1-52Injector, cylinder 4ECML2D
X1-54Engine knocking is detected by means of a piezo element (sensor 1, ground)ECMB65
X1-55Oxygen sensor 1 downstream of catalytic converter (signal line)B57RECM
X1-56The intake air temperature is registered for calculation of the air mass (signal line)B102ECM
X1-57The intake air temperature is registered for calculation of the air mass (signal line)B102ECM
X1-58Throttle valve sensor (voltage supply)ECMA111
X1-59The engine speed is registered via a sensorECMB44
X1-60Oxygen sensor 1 upstream of catalytic converter (signal line)B166ECM
X1-62Ground for electronicsECM
X2-6The AC refrigerant pressure is registered (signal line)B18ECM
X2-7Pedal position sensor 2 (voltage supply)ECMB22
X2-8Pedal position sensor 1 (signal line)B22ECM
X2-11Alternator status, "L" terminalG8ECM
X2-13Actuation of AC compressor relayECMUEC
X2-15Battery positive (terminal 30)UECECM
X2-16Voltage supply, 12 volts from main relayUECECM
X2-21Clutch switch (cruise control)S41ECM
X2-24Pedal position sensor 1 (ground)ECMB22
X2-25Pedal position sensor 2 (ground)ECMB22
X2-26Brake pedal switchS216ECM
X2-27Brake light switchS216ECM
X2-30Relay actuation, fuel pumpECMREC
X2-31After recognition of "Ignition ON", the main relay is actuatedECMUEC
X2-32Voltage supply, 12 volts from main relayUECECM
X2-33Actuation, fan relay 2ECMUEC
X2-34Tank capacity sensor (ground)ECMM8
X2-38Tank capacity sensor (signal line)M8ECM
X2-39Starter relay actuationECMUEC
X2-40Pedal position sensor 2 (signal line)B22ECM
X2-46Malfunction indicator lamp MILECMIPC
X2-47Ignition ON (terminal 15)UECECM
X2-48Voltage supply, 12 volts from main relayUECECM
X2-50Actuation, fan relay 1ECMUEC
X2-51Ground, sensorsECMB102 B18
X2-56Pedal position sensor 1 (voltage supply)ECMB22
X2-62Actuation, fan relay 3ECMUEC
X2-64Ignition key positionCIMECM
X2-12 X2-29 HSCANInput of information regarding ABS status (status of ABS error message)ABSECM
X2-12 X2-29 HSCANInput of information regarding CIM status (status of immobiliser error message, cruise control buttons)CIMECM
X2-12 X2-29 HSCANAC statusECMCIM
X2-12 X2-29 HSCANECM status is communicated to other control units via CAN for function monitoring (network monitoring)ECMABS AHL CIM EHPS TCM
X2-12 X2-29 HSCANThe current engine speed and accelerator pedal position is made available to other control units via CANECMABS CIM EPS TCM
X2-12 X2-29 HSCANThe current engine coolant temperature is made available to other control units via CANECMCIM TCM
X2-12 X2-29 HSCANThe current engine torque is made available to other control units via CANECMABS TCM
X2-12 X2-29 HSCANImmobiliser informationECMCIM
X2-12 X2-29 HSCANImmobiliser informationCIMECM
X2-12 X2-29 HSCANInput of information via the request for torque reduction by ABS with TCSABSECM
X2-12 X2-29 HSCANInput of information regarding TCM status (transmission emergency operation, gear engaged and selected shift mode)TCMECM
X2-12 X2-29 HSCANInput of information regarding transmission temperatureTCMECM
X2-12 X2-29 HSCANInput of information regarding the request for torque reduction by TCMTCMECM
X2-12 X2-29 HSCANDiagnostics – communication with testerDIAG ECMECM DIAG
X2-12 X2-29 HSCANThe current vehicle speed and distance travelled is made available to other control units via CANECMCIM EHPS
X2-12 X2-29 HSCANThe ECM receives the wheel speeds for calculating the odometer signal via CANABSECM
X2-12 X2-29 HSCANThe ECM receives the wheel speeds for calculating the vehicle speed signal via CANABSECM

Functional Description

The following new functions have been integrated in the engine control unit and are output to the CAN bus by the ECM:

  • Oil level check
  • Fuel level check
  • Vehicle speed calculation
  • ECO Service flex data calculation

Storage of Diagnosis Fault Codes

In order to conform to the statutory EOBD requirements for vehicle self-diagnosis, a so-called freeze frame is stored. This serves to record the operating conditions during recognition of the exhaust emissions-related faults in the engine control. This is performed upon the first exhaust emissions-related fault after initial operation of the vehicle, e.g. after erasing the fault memory. The freeze frame contains data which must be stored in order to record the engine operating conditions as defined by statutory legislation.

Engine Malfunction Telltale and Service Telltale (MIL, Svs)

The self-diagnosis provisions in each engine control unit include two diagnosis telltales, the malfunction indicator lamp MIL (exhaust emissions-related faults) and the service telltale SVS (remaining, non exhaust emissions-related faults).

Immobiliser

The CIM acts as an interface between the ECM, the transponder in the key and the various other control units, the identification of which is employed to determine engine starting authorisation. The CIM begins with the identification as soon as the ignition key is inserted in the ignition lock. When the ignition is switched ON, the ECM transmits information to the CIM and receives information regarding the validity of the transponder key used and the validity of the identification of other control units installed in the vehicle. If the security code from the CIM is correct, the ECM sends an engine start signal to the starter relay. In the case of an error, no start request is enabled by the ECM and a fault code is stored in the ECM.

See also Chapter: Immobiliser – function

Cruise Control

See Chapter: Cruise control – function

Engine Cooling and AC Compressor – Control

The engine control is responsible for the complete engine cooling and AC management in the vehicle, i.e. the radiator fan control, depending on the engine coolant temperature and the system pressure in the AC, as well as the AC compressor control. In general, two suction cooling fans are installed in the vehicle. The fans can be switched to several settings.

Electronic Accelerator Pedal

The following signals and components bear direct relevance to the observance/fulfilment of the safety regulations for the electronic accelerator pedal. Pedal position sensor 1 (PPS1), pedal position sensor 2 (PPS2), throttle valve sensor 1 (TPS1), throttle valve sensor 2 (TPS2), throttle valve servo motor

Electronic Accelerator Pedal Emergency Operation Modes

With a view to maximum availability for the driver, various emergency operation modes are available, depending on the particular fault recognised:

  • Emergency operation limitation of the permissible throttle valve opening to an applicable maximum value

Limitation of the throttle valve opening speed.

Brake pedal actuation by the driver is evaluated as idling request.

Limitation of the permissible vehicle acceleration by separate application values for each individual transmission gear.

  • Emergency operation (power management)

During emergency operation, the current to the throttle valve motor is interrupted. In addition, software functions are implemented, which make possible limited operation of the vehicle via injection suppression, alternating between cylinders (possibly rotating), ignition retardation and/or other torque-reducing functions.

  • Increased engine idling (forced idle)

A suitable engine speed is kept constant, regardless of load, i.e. it is controlled by uphill/downhill inclines and various loading conditions.

  • Engine off (walk home)

In this case, the ignition and the injection are switched off.