Home/Opel/Vectra/Opel Vectra C (2002-2008)/Repair manual/DOHC Petrol Engine/Engine Control Unit ECM Z 22 SE - Function
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Engine Control Unit ECM Z 22 SE - Function Opel Vectra C

DOHC Petrol Engine 3 illustrations ~633 words

Block Diagram

CAN abbreviations

15Ignition ON (terminal 15)B148Exhaust temperature sensor
30Battery positive (terminal 30)L2AInjector, cylinder 1
A40Direct ignition, ignition coilL2BInjector, cylinder 2
B18AC pressure sensorL2CInjector, cylinder 3
B30Crankshaft pulse pick-upL2DInjector, cylinder 4
B39Coolant temperature sensorM8Fuel pump sensor
B57AOxygen sensor 1, catalytic converter controlS41Clutch switch
B57BOxygen sensor 2, catalytic converter controlS87Oil pressure switch
B67Vacuum pipe sensor

Block Diagram (Continued)

B22Pedal position sensorB65Knock control sensor
B41Oil level sensorG8Alternator
B64Intake air temperature sensorX97Rear electronics module

Block Diagram (Continued)

31Ground (terminal 31)X125Engine compartment electronics module
A111Throttle valve moduleY123Tank vent solenoid valve
S216Brake light switch

Function Table

Wiring harness plug X1 = 64-pin, engine side "M"

Wiring harness plug X2 = 64-pin, vehicle side "K"

Wiring harness plug X3 = control unit housing

TerminalDescriptionSourceDestination
X1-4Knock sensorECMB65
X1-5Oxygen sensor upstream of catalytic converter (signal line)B57BECM
X1-6Oxygen sensor upstream of catalytic converter (signal line)ECMB57B
X1-7Oxygen sensor downstream of catalytic converter (signal line)B57AECM
X1-8Coolant temperature sensor (signal line)B39ECM
X1-10The intake air temperature is registered for calculation of the air mass (signal line)B64ECM
X1-11Exhaust temperature sensor (signal line)B148ECM
X1-12The intake air vacuum pressure is registered for calculation of the air mass, MAP sensor (signal line)B67ECM
X1-13Direct ignition, ignition coil, cylinders 2 & 3ECMA40
X1-15Oil pressure sensorS87ECM
X1-16Input of alternator condition information, "L" terminalG8ECM
X1-17Tank vent solenoid valveECMY123
X1-18Camshaft sensorA40ECM
X1-19Oxygen sensor downstream of catalytic converter (signal line)ECMB57A
X1-23Crankshaft sensorECMB30
X1-25Throttle valve sensor (signal line, potentiometer 2)A111ECM
X1-26Crankshaft sensorB30ECM
X1-27Direct ignition, ignition coil, cylinders 1 & 4ECMA40
X1-28Throttle valve sensor (signal line, potentiometer 1)A111ECM
X1-29The intake air temperature is registered for calculation of the air massB64ECM
X1-30Throttle valve sensor (ground, potentiometer 1)ECMA111
X1-31Throttle valve sensor (ground, potentiometer 2)ECMA111
X1-32The intake air vacuum pressure is registered for calculation of the air mass, MAP sensor (voltage supply)ECMB67
X1-33Actuation of injector, cylinder 1ECML2A
X1-34Throttle valve sensor (voltage supply, potentiometer 1)ECMA111
X1-35Throttle valve sensor (voltage supply, potentiometer 2)ECMA111
X1-37Knock sensorB65ECM
X1-38Coolant temperature sensor (voltage supply)B39ECM
X1-42The intake air vacuum pressure is registered for calculation of the air mass, MAP sensor (signal line)ECMB67
X1-44Voltage supply, sensorsECMB18 B148
X1-46Throttle valve actuator (ground)ECMA111
X1-47Throttle valve actuator (voltage supply)ECMA111
X1-49Actuation of injector, cylinder 2ECML2B
X1-50Actuation of injector, cylinder 4ECML2D
X1-51Actuation of injector, cylinder 3ECML2C
X1-53Exhaust gas recirculation valve (signal line)ECMB148
X1-57Oxygen sensor upstream of catalytic converter (heating)ECMB57B
X1-58The intake air temperature is registered for calculation of the air massECMB64
X1-59Ground, sensorsECMB18 B148
X1-60Camshaft sensor (ground)A40ECM
X1-62Oxygen sensor downstream of catalytic converter (heating)ECMB57A
X1-63Throttle valve actuator (ground)ECMA111
X1-64Throttle valve actuator (voltage supply)ECMA111
X2-1Main relay actuationECMUEC
X2-7AC pressure sensor (signal line)B18ECM
X2-10Tank capacity sensorM8ECM
X2-12Pedal position sensor, potentiometer 1 (signal line)B22ECM
X2-13Pedal position sensor, potentiometer 2 (signal line)B22ECM
X2-14Brake light switchS216ECM
X2-17Actuation, fan relay 1ECMUEC
X2-19Ignition ON (terminal 15)UECECM
X2-20Battery positive (terminal 30)UECECM
X2-21Ignition key positionCIMECM
X2-22Clutch switch (cruise control)S41ECM
X2-24Malfunction indicator lamp MILECMIPC
X2-27Brake pedal switchS216ECM
X2-29Pedal position sensor, potentiometer 1 (voltage supply)ECMB22
X2-31Tank capacity sensor (voltage supply)ECMM8
X2-33Actuation, fan relay 2ECMUEC
X2-34Pedal position sensor, potentiometer 1 (ground)ECMB22
X2-44Pedal position sensor, potentiometer 2 (voltage supply)ECMB22
X2-48Voltage supply, 12 volts from main relayUECECM
X2-50Pedal position sensor, potentiometer 2 (ground)ECMB22
X2-51Fuel pump relayECMREC
X2-52AC clutch relay actuationECMUEC
X2-54The oil quantity is registeredB41ECM
X2-58Starter relay actuationECMUEC
X2-61Actuation, fan relay 3ECMUEC
X2-64Voltage supply, 12 volts from main relayECMUEC
X3-1Ground (terminal 31), control unit housingGroundECM
X2-5 X2-6 HSCANInput of information regarding ABS status (status of ABS error message)ABSECM
X2-5 X2-6 HSCANInput of information regarding CIM status (status of immobiliser error message, cruise control buttons)CIMECM
X2-5 X2-6 HSCANAC status is communicated to other control units via CANECMCIM
X2-5 X2-6 HSCANECM status is communicated to other control units via CAN for function monitoring (network monitoring)ECMABS AHL CIM TCM
X2-5 X2-6 HSCANThe current engine speed and accelerator pedal position is made available to other control units via CANECMABS CIM TCM
X2-5 X2-6 HSCANThe current engine coolant temperature is made available to other control units via CANECMCIM TCM
X2-5 X2-6 HSCANThe current engine torque is made available to other control units via CANECMABS TCM
X2-5 X2-6 HSCANImmobiliser informationECMCIM
X2-5 X2-6 HSCANImmobiliser informationCIMECM
X2-5 X2-6 HSCANInput of information regarding the request for torque reductionABSECM
X2-5 X2-6 HSCANInput of information regarding TCM status (transmission emergency operation, gear engaged and selected shift mode)TCMECM TCM CIM
X2-5 X2-6 HSCANInput of information regarding transmission temperatureTCMECM
X2-5 X2-6 HSCANInput of information regarding the request for torque reduction by TCMTCMECM
X2-5 X2-6 HSCANDiagnostics – communication with testerDIAG ECMECM DIAG
X2-5 X2-6 HSCANThe current vehicle speed and distance travelled is made available to other control units via CANECMCIM EHPS
X2-5 X2-6 CANThe ECM receives the wheel speeds for calculating the odometer signal via CANABSECM
X2-5 X2-6 CANThe ECM receives the wheel speeds for calculating the vehicle speed signal via CANABSECM

Functional Description

The following new functions have been integrated in the engine control unit and are output to the CAN bus by the ECM:

  • Oil level check
  • Fuel level check
  • Vehicle speed calculation
  • ECO Service flex data calculation

Storage of Diagnosis Fault Codes

In order to conform to the statutory EOBD requirements for vehicle self-diagnosis, a so-called freeze frame is stored. This serves to record the operating conditions during recognition of the exhaust emissions-related faults in the engine control. This is performed upon the first exhaust emissions-related fault after initial operation of the vehicle, e.g. after erasing the fault memory. The freeze frame contains data which must be stored in order to record the engine operating conditions as defined by statutory legislation.

Engine Malfunction Telltale and Service Telltale (MIL, Svs)

The self-diagnosis provisions in each engine control unit include two diagnosis telltales, the malfunction indicator lamp MIL (exhaust emissions-related faults) and the service telltale SVS (remaining, non exhaust emissions-related faults).

Immobiliser

The CIM acts as an interface between the ECM, the transponder in the key and the various other control units, the identification of which is employed to determine engine starting authorisation. The CIM begins with the identification as soon as the ignition key is inserted in the ignition lock. When the ignition is switched ON, the ECM transmits information to the CIM and receives information regarding the validity of the transponder key used and the validity of the identification of other control units installed in the vehicle. If the security code from the CIM is correct, the ECM sends an engine start signal to the starter relay. In the case of an error, no start request is enabled by the ECM and a fault code is stored in the ECM.

See also Chapter: Immobiliser – function

Cruise Control

See Chapter: Cruise control – function

Engine Cooling and AC Compressor – Control

The engine control handles the complete engine cooling and AC management in the vehicle, i.e. the radiator fan control, depending on the engine coolant temperature and the system pressure in the AC, as well as the AC compressor control. In vehicles without AC, only a suction cooling fan and in vehicles with AC an additional, second suction fan are fitted. The fans can be switched to several settings.

Electronic Accelerator Pedal

The following signals and components bear direct relevance to the observance/fulfilment of the safety regulations for the electronic accelerator pedal. Pedal position sensor 1 (PPS1), pedal position sensor 2 (PPS2), throttle valve sensor 1 (TPS1), throttle valve sensor 2 (TPS2), throttle valve servo motor

Electronic Accelerator Pedal Emergency Operation Modes

With a view to maximum availability for the driver, various emergency operation modes are available, depending on the particular fault recognised:

  • Emergency operation limitation of the permissible throttle valve opening to an applicable maximum value

Limitation of the throttle valve opening speed.

Brake pedal actuation by the driver is evaluated as idling request.

Limitation of the permissible vehicle acceleration by separate application values for each individual transmission gear.

  • Emergency operation (power management)

During emergency operation, the current to the throttle valve motor is interrupted. In addition, software functions are implemented, which make possible limited operation of the vehicle via injection suppression, alternating between cylinders (possibly rotating), ignition retardation and/or other torque-reducing functions.

  • Increased engine idling (forced idle)

A suitable engine speed is kept constant, regardless of load, i.e. it is controlled by uphill/downhill inclines and various loading conditions.

  • Engine off (walk home)

In this case, the ignition and the injection are switched off.