Contents Wiring diagrams Section: DOHC Petrol Engine All sections

Replace Turbo Oil Return Line Opel Vectra C

DOHC Petrol Engine 5 illustrations ~319 words
  1. 1. Open bonnet
  2. 2. Disconnect battery.
  3. 3. Remove battery. • Disconnect positive terminal • Remove battery insulation • Remove bolt • Remove battery
  4. 4. Remove battery support (1) • Unclip wiring harness bracket (3) • Unscrew 3x bolt (2)
  1. 5. Raise vehicle by its entire height
  2. 6. Drain coolant • Attach a suitable hose to the drain connection • Open drain bolt (arrow) • Drain coolant • Close drain bolt
  1. 7. Remove coolant hose (1) • Release 2x clamp
  1. 8. Detach coolant hose heat exchanger (5) from coolant pipe • Release clamp
  2. 9. Loosen coolant feed line to turbocharger (2) • Remove bolt (3)
  3. 10. Release oil feed line (1) • Remove bolt (4)
  1. 11. Lower vehicle by its entire height
  2. 12. Remove coolant pipe (4) • Remove bolt (3)
  3. 13. Raise vehicle by its entire height
  4. 14. Place collecting basin underneath.
  5. 15. Release lower turbocharger oil return line (2) • Remove bolt (5)
  6. 16. Remove turbocharger oil return line • Unscrew 2x bolt (1)
  1. 17. Install upper turbocharger oil return line • Insert • Tighten 2x bolt 10 Nm
  2. 18. Attach lower turbocharger oil return line • Tighten bolt 65 Nm
  3. 19. Secure oil feed line • Tighten bolt 10 Nm
  4. 20. Lower vehicle by its entire height
  5. 21. Install coolant pipe • Tighten bolt
  6. 22. Raise vehicle by its entire height
  7. 23. Fasten turbocharger coolant feed line • Tighten bolt 10 Nm
  8. 24. Attach heat exchanger coolant hose to coolant pipe • Fasten clamp
  9. 25. Install coolant hose (radiator) • Secure 2x clamp
  10. 26. Lower vehicle by its entire height
  11. 27. Install battery support • Clip in wiring harness bracket • Tighten 3x bolt 19 Nm
  12. 28. Install battery. • Tighten bolt • Install battery insulation
  13. 29. Connect battery.
  14. 30. Program volatile memories
  15. 31. Check engine oil level and correct if necessary.
  16. 32. Top up and bleed cooling system
  17. 33. Close bonnet