Block Diagram, Y 20 Dth / Y 22 Dtr
CAN abbreviations
| 15 | Ignition ON (terminal 15) | B153 | Oil temperature sensor |
|---|---|---|---|
| B18 | AC pressure sensor | L2 | Injector |
| B22 | Pedal position sensor | M8 | Fuel pump sensor |
| B39 | Coolant temperature sensor | S41 | Clutch switch |
| B110 | Ambient air pressure sensor | S87 | Oil pressure switch |
| B150 | Charge pressure sensor |
Block Diagram, Y 20 Dth / Y 22 Dtr (Continued)
| A147 | Glow period control unit | R23C | Glow plug, cylinder 3 |
|---|---|---|---|
| B44 | Crankshaft pulse pick-up | R23D | Glow plug, cylinder 4 |
| B82 | Throttle valve sensor | Y145 | Diesel fuel injection pump |
| R23A | Glow plug, cylinder 1 | Y8 | Exhaust gas recirculation solenoid valve |
| R23B | Glow plug, cylinder 2 |
Block Diagram, Y 20 Dth / Y 22 Dtr (Continued)
| 31 | Ground (terminal 31) | S216 | Brake light switch |
|---|---|---|---|
| B41 | Oil level sensor | X125 | Engine compartment electronics module |
| B102 | Hot film mass air flow meter | Y 1 | Vacuum pump |
| G8 | Alternator |
Function Table
Wiring harness plug X1 = 56-pin, engine side "M"
Wiring harness plug X2 = 56-pin, vehicle side "K"
| Terminal | Description | Source | Destination |
|---|---|---|---|
| X1-1 | Hot film mass air flow meter (5 volt voltage supply) | ECM | B102 |
| X1-6 | Oil level sensor | B41 | ECM |
| X1-8 | Coolant temperature sensor (signal line) | B39 | ECM |
| X1-9 | Charge pressure sensor (signal line) | B150 | ECM |
| X1-10 | Hot film mass air flow meter (signal line) | B102 | ECM |
| X1-11 | Crankshaft pulse pickup (screening) | B44 | ECM |
| X1-13 | Exhaust gas recirculation solenoid valve | ECM | Y8 |
| X1-14 | Injector | ECM | L2 |
| X1-19 | Injector | ECM | L2 |
| X1-21 | Oil temperature sensor (signal line) | B153 | ECM |
| X1-22 | Intake air temperature (signal line) | B150 | ECM |
| X1-23 | Crankshaft pulse pickup (ground) | B44 | ECM |
| X1-24 | Oil pressure switch | S87 | ECM |
| X1-27 | Alternator, "L" terminal | G8 | ECM |
| X1-29 | Throttle valve actuator, actuation | ECM | B82 |
| X1-33 | Oil temperature sensor (ground) | ECM | B153 |
| X1-34 | Tank capacity sensor (ground) | ECM | M8 |
| X1-35 | Crankshaft pulse pickup (signal line) | B44 | ECM |
| X1-39 | Intake air sensor (5 volt voltage supply) | ECM | B150 |
| X1-43 | Fuel pump | ECM | Y145 |
| X1-45 | Coolant temperature sensor (ground) | ECM | B39 |
| X1-46 | Intake air sensor (ground) | ECM | B150 |
| X1-47 | Hot film mass air flow meter (ground) | ECM | B102 |
| X1-48 | Tank capacity sensor (signal line) | M8 | ECM |
| X2-4 | Control unit, glow period (signal line) | ECM | A147 |
| X2-5 | Relay 2 for fan motor actuation | ECM | UEC |
| X2-7 | Pedal position sensor (5 volt voltage supply, sensor 1) | ECM | B22 |
| X2-8 | Ambient air pressure sensor (ground) AC pressure sensor (ground) | ECM | B110 B18 |
| X2-9 | Pedal position sensor (ground, sensor 1) | ECM | B22 |
| X2-14 | Malfunction indicator lamp MIL | ECM | IPC |
| X2-16 | Ignition ON (terminal 15) | IPBEC | ECM |
| X2-18 | Relay 1 for fan motor actuation | ECM | UEC |
| X2-19 | Clutch switch (cruise control) | S41 | ECM |
| X2-21 | Pedal position sensor (ground, sensor 2) | ECM | B22 |
| X2-23 | Engine start relay | ECM | UEC |
| X2-28 | Main relay actuation | ECM | UEC |
| X2-30 | AC clutch relay | ECM | UEC |
| X2-31 | Ambient air pressure sensor (5 volt voltage supply) AC pressure sensor (5 volt voltage supply) Pedal position sensor (5 volt voltage supply) | ECM | B110 B18 B22 |
| X2-32 | AC pressure sensor (signal line) | B18 | ECM |
| X2-33 | Pedal position sensor (signal line, sensor 1) | B22 | ECM |
| X2-35 | Glow period control unit | A147 | ECM |
| X2-36 | Brake pedal switch | S216 | ECM |
| X2-38 | Vacuum pump actuation | ECM | Y1 |
| X2-40 | Brake light switch | S216 | ECM |
| X2-42 | Relay 3 for fan motor actuation | ECM | UEC |
| X2-44 | Ambient air pressure sensor (signal line) | B110 | ECM |
| X2-45 | Pedal position sensor (signal line, sensor 1) | B22 | ECM |
| X2-47 | Ignition key position | CIM | ECM |
| X2-49 | Voltage supply via the main relay | UEC | ECM |
| X2-50 | Ground (terminal 31) | Ground | ECM |
| X2-51 | Voltage supply via the main relay | UEC | ECM |
| X2-52 | Ground (terminal 31) | Ground | ECM |
| X2-53 | Voltage supply via the main relay | UEC | ECM |
| X2-54 | Ground (terminal 31) | Ground | ECM |
| X2-55 | Voltage supply via the main relay | UEC | ECM |
| X2-56 | Ground (terminal 31) | Ground | ECM |
| X2-17 X2-29 HSCAN | AC status | ECM | CIM |
| X2-17 X2-29 HSCAN | Engine status | ECM | ABS AHL CIM EHPS TCM |
| X2-17 X2-29 HSCAN | Engine speed | ECM | ABS CIM EPS TCM |
| X2-17 X2-29 HSCAN | Engine temperature | ECM | CIM TCM |
| X2-17 X2-29 HSCAN | Engine torque | ECM | ABS TCM |
| X2-17 X2-29 HSCAN | Engine status, immobiliser | ECM | CIM |
| X2-17 X2-29 HSCAN | Immobiliser message | CIM | ECM |
| X2-17 X2-29 HSCAN | Diagnostic messages | DIAG ECM | ECM DIAG |
| X2-17 X2-29 HSCAN | Automatic transmission status | TCM | ABS TCM CIM |
| X2-17 X2-29 HSCAN | Vehicle speed | ECM | CIM EHPS |
| X2-17 X2-29 HSCAN | Wheel speed | ABS | ECM |
Functional Description
The following new functions have been integrated in the engine control unit and are output to the CAN bus by the ECM:
- Oil level check
- Fuel level check
- Vehicle speed calculation
- ECO Service flex data calculation
Storage of Diagnosis Fault Codes
In order to conform to the statutory EOBD requirements for vehicle self-diagnosis, a so-called freeze frame is stored. This serves to record the operating conditions during recognition of the exhaust emissions-related faults in the engine control. This is performed upon the first exhaust emissions-related fault after initial operation of the vehicle, e.g. after erasing the fault memory. The freeze frame contains data which must be stored in order to record the engine operating conditions as defined by statutory legislation.
Engine Malfunction Telltale and Service Telltale (MIL, Svs)
The self-diagnosis provisions in each engine control unit include two diagnosis telltales, the malfunction indicator lamp MIL (exhaust emissions-related faults) and the service telltale SVS (remaining, non exhaust emissions-related faults).
Immobiliser
The CIM acts as an interface between the ECM, the transponder in the key and the various other control units, the identification of which is employed to determine engine starting authorisation. The CIM begins with the identification as soon as the ignition key is inserted in the ignition lock. When the ignition is switched ON, the ECM transmits information to the CIM and receives information regarding the validity of the transponder key used and the validity of the identification of other control units installed in the vehicle. If the security code from the CIM is correct, the ECM sends an engine start signal to the starter relay. In the case of an error, no start request is enabled by the ECM and a fault code is stored in the ECM.
See also Chapter: Immobiliser – function
Cruise Control
See Chapter: Cruise control – function
Engine Cooling and AC Compressor – Control
The engine control is responsible for the complete engine cooling and AC management in the vehicle, i.e. the radiator fan control, depending on the engine coolant temperature and the system pressure in the AC, as well as the AC compressor control. In general, two suction cooling fans are installed in the vehicle. The fans can be switched to several settings.
Emergency Operation Modes
With a view to maximum availability for the driver, various emergency operation modes are available, depending on the particular fault recognised:
Emergency operation "reduced power": Limitation of the permissible vehicle acceleration for each individual transmission gear. Brake pedal actuation by the driver is evaluated as idling request.
Emergency operation "power management": Software functions are contained in the control unit, which make possible limited operation of the vehicle via injection suppression, alternating between cylinders or other torque-reducing functions.
Increased engine idling "forced idle": A pre-determined engine speed is held constant, irrespective of load.
Engine OFF "walk home": In this case, the injection is deactivated.