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Contents Wiring diagrams Section: DOHC Petrol Engine All sections

Special Service Tools Opel Astra H

DOHC Petrol Engine 59 illustrations
KM-194-ESpark Plug Key
To remove/install spark plugs
KM-161-BPusher tool
Press tie rod end out of steering knuckle
KM-313Plane hammer
Remove axle body in connection with KM-902
KM-412Engine overhaul stand
To hold the removed engine
KM-412-27Adapter
To hold engine in conjunction with KM-412
KM-427Removing, installing tool
To install cylinder pins into cylinder block
KM-468-BHolding Wrench
Counterholding wheel hub
KM-470-BAngular Torque Wrench
Tightening fastening bolts/nuts using angle method
KM-498-BOil Pressure Manometer
Checking engine oil pressure
CH-47658Clamping tool
To jam the fastening nut of the tie rod end on the steering knuckle during installation and removal
KM-558-10Closure cap
Sealing brake fluid reservoir
MKM-596-ATemperature gauge
Checking engine oil temperature
MKM-604-DTorx Bit and Socket Set
To remove/install Torx bolts
MKM-610Torque Wrench, 1/2"
Range 30 – 130 Nm / 22 – 96 lbf. ft.
MKM-611Torque wrench, 3/8"
Range 10 – 60 Nm
MKM-6086Basic kit
Removal/assembly, valve cotters
MKM-6086-200Refit kit
Assembly, valve cotters
MKM-6086-300Refit kit
Assembly, valve cotters
MKM-6086-400Refit kit
Assembly, valve cotters
KM-652Flywheel Locking Device
To lock flywheel or drive disc
KM-734Guide drift
Centring the clutch disc
KM-796-ADismantler
To open quick-release fittings for fuel system
KM-840Pliers
Removal of valve stem seals
KM-883-1Engine Bridge
Holding/lowering/lifting the engine
KM-883-2Adapter plate
Alignment of engine in connection with MKM-883-1
KM-883-4Safety hook
Securing the engine bridge, MKM-883-1
KM-902Remover
Removing axle bodies in conjunction with KM-313
KM-904Base Frame
To remove and install various vehicle components with additional adapters
KM-956-1Holding Wrench
Removing and installing torsional vibration damper in connection with KM-J-38122-A
KM-2358Engine lifter shackles
Hitching engine
KM-6015Sealing plug
Sealing the fuel lines (d=10 mm)
KM-6077Locking pin
Locking balance shaft timing chain tensioner
KM-6105Assembly Sleeves
Installing crankshaft seal ring (timing side)
KM-6106Adapter
Checking engine oil pressure in connection with KM-498-B
KM-6129Remover/Installer
Removing and installing oxygen sensors
KM-6148Locking Tool
Affixing of camshaft sprockets
KM-6150Oil Filter Wrench
Removing and installing oil filter
KM-6151Chuck key
Tensioning ribbed V-belt tensioner
KM-6152Installer
Valve stem seals
KM-6282Remover
To remove drive shafts out of wheel flange
KM-6312Centring Tool
Removing and installing front axle and aligning subframe to vehicle underbody with KM-904 and hydraulic jack
KM-6313Engine/Transmission Mount
Affixing engine/transmission to subframe when removing and installing engine/transmission with KM-6312, KM-904 and hydraulic jack, as well as working on the engine timing side
KM-6327Adapter
Seal coolant compensation tank to check cooling system for leaks - with KM-471
KM-6359Remover for Z 22 YH
Removing the rail with injector nozzles from cylinder head
KM-6360Remover for Z 22 YH
Removing injector nozzle from cylinder head in connection with KM-328-B
KM-6364Assembly and calibration tool for Z 22 YH
Replacing seal rings when fitting injectors and protecting the nozzle face
KM-6365Assembly sleeve for Z 22 YH
Installing the O-ring for fuel pressure sensor (high pressure)
MKM-6600-1Torque wrench, range 4-40 Nm
Tightening to torque in connection with MKM-6600-100/ -200/ -300
MKM-6600-2Torque wrench, range 20-120 Nm
Tightening to torque in connection with MKM-6600-100/ -200/ -300
MKM-6600-12Adapter 3/8 "
In connection with MKM-6600-100/ -200/ -300
MKM-6600-100Torque wrench socket set
Tightening to torque in connection with MKM-6600-1/ -2
MKM-6600-200Box spanner socket set
Tightening to torque in connection with MKM-6600-1/ -2
MKM-6600-300Open-ended spanner socket set
Tightening to torque in connection with MKM-6600-1/ -2
KM-J-34730-91Pressure Tester
Testing fuel pressure
KM-J-37228Separation Tool
Gasket between oil pan and upper cylinder block section and cylinder block base plate
KM-J-38122-AMount adapter
Removing and installing torsional vibration damper in connection with KM-956-1
KM-J-41623-BRelease tool 3/8"
Releasing of oil cooling hydraulic lines at radiator for AF23 and AF33 (5-speed automatic transmission) and CVT transmissions
KM-J-42067Installer
Installing crankshaft seal ring (transmission side)
KM-J-43651Holder
Affixing coolant pump sprocket

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