Manual sections
Wiring diagrams- ABS MK60 ESP
- ABS MK70
- Accessories
- Adhesive Foiles
- Air Conditioning
- Airbag
- Anti-Theft Warning System-M
- Automatic Transmission Front Wheel Drive
- Battery
- Board Computer
- Body Equipment
- Brake Hydraulics, Brake Lines
- Brakes
- Car Level Control
- Central Door Locking System
- Clutch
- Clutch and Transmission
- Communication / Navigation
- Cooling System
- Corrosion Protection
- Diesel Engine
- DOHC Diesel Engine
- DOHC Petrol Engine
- Ecc Electronic Climate Control
- Ehps - Electrical Hydraulic Power Steering
- Electrical Equipment and Instruments
- Electrical Window Winders
- Electronic Module
- Electronic Ride Control
- Electronic Temperature Control
- Engine and Engine Aggregates
- Engine Electrics
- Exhaust System
- Fittings, Hinges, Locks
- Folding Roof
- Frame
- Front End
- Front Wheel Brake
- Front Wheel Suspension
- Front Wheel Suspension, Wheels and Tyres
- Fuel and Exhaust System
- Fuel Injection Systems
- Fuel System
- Fuse Box
- General Vehicle Information
- Glass, Window Guides, Window Winders
- Graphic Info Display
- Headlamps, Lamps and Horn
- Heating, Ventilation
- Heating, Ventilation, Air Conditioning (HVAC)
- Immobiliser
- Instruments, Telltales
- Lpg
- Maintenance, Body and Chassis Sheet Metal Parts, Frame
- Manual Transmission Front Wheel Drive
- Mid (Multi Info Display)
- Other Accessories
- Outside Rear View Mirror
- Paint
- Painting Repair Operations
- Painting Repair System
- Parkpilot
- Radiator Grille
- Radio
- Rear Axle and Rear Wheel Suspension
- Rear Axle Front Wheel Drive
- Rear Fog Lamp
- Rear Wheel Brake
- Roof
- Sac Semi Automatic Climate Control
- Seat Heating Systems
- Seats, Upholstery, Inner Trim Panels
- Sensors
- Service Brake, Parking Brake
- Servo Motors
- Sheet Metal Parts (Bolted)
- Sheet Metal Parts (Cement and Seal)
- Sheet Metal Parts (Welded)
- Sliding Roof
- Steering
- Steering Gear
- Steering Intermediate Shaft
- Steering Linkage
- Steering Wheel - Steering Column
- Switches
- Switches, Control Unit, Relays, Ignition Lock
- TID (Triple Info Display)
- Trailer Hitch
- Trim Panels, Radiator Grille, Spoiler
- Trim Strips, Lettering, Coverings
- Turbo-Charging
- Wheels and Tyres
- Windscreen Wash/wipe System, Heated Screen
- Wiring Harnesses
- Распиновка разъёмов
Repair manual
Engine and Engine Aggregates Opel Astra H
Step-by-step instructions on "Engine and Engine Aggregates" for Opel Astra H (2004–2011). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
152articles
96illustrations
Articles in this section
152 articles- Foreword to Exhaust Emissions Test
- Exhaust Emissions Test Guidelines - Petrol Engines
- Additions / Corrections
- Exhaust Emissions Test Guidelines - Diesel Engines
- EU Directives
- Introduction
- Exhaust Emission Regulations for Germany 2
- Exhaust Emission Regulations for Austria
- Exhaust Emission Regulations for Switzerland
- Abbreviations
- Reprogrammable Electronic Control Units All Petrol Vaariants
- Alternator Test 2
- Safety Instructions
- Visual and Functional Check (Petrol and Diesel)
- Warning Lamps for Engine Electronics and Exhaust Emissions (Petrol and Diesel) 3
- Diagnosis Instructions for Vehicles with Petrol Engines 2
- Check Exhaust Gas Recirculation
- Read Trouble Codes
- Ege Method - Petrol Engine 1
- Performing the Exhaust Emissions Test - Petrol Engine
- Diagnostic Instructions for Vehicles with Diesel Engines
- Ege Method - Diesel Engine
- Performing the Exhaust Emissions Test - Diesel Engine
- Engine Speed Measurement and Test Time
- How to Test Certificate the Speed Measurement
- Determination of Opacity Value (Smoke Density) in Measurement Mode 'B'
- Determination of Opacity Value (Smoke Density) in Measurement Mode B
- Fuels for Motor Vehicles
- Time Allowance
- Z 19 DTH DOHC Diesel Engine
- Reduction of Cooling Fan Stages - Corsa-C, Combo-C, Tigra-B, Meriva, Astra-H 1
- Load Pressure Sensor, PSG16, Denso 0100, Dde 4.0, G9T 750, G9U 754,Z13DT, Z19DT(H), Z20LEL 2
- Arrangement of Diagnostic Plug 1
- Adjustment Data for Astra-H Z 14 XEP (1.4 16V Twinport Ecotec) 66 kW
- Adjustment Data for Astra-H Z 14 XEL (1.4 16V Twinport Ecotec) 55 kW
- Adjustment Data for Astra-H Z 16 XEP (1.6 16V Twinport Ecotec) 77 kW
- Adjustment Data for Astra-H Z 18 XE (1.8 16V Ecotec) 92 kW
- Adjustment Data for Astra-H Z 20 LEL (2.0 Turbo Ecotec) 125 kW
- Adjustment Data for Astra-H Z 20 LER (2.0 Turbo Ecotec) 147 kW
- Adjustment Data for Astra-H Z 17 DTL / Eco 4 (1.7 CDTI Ecotec) 59 kW
- Adjustment Data for Astra-H Z 17 DTH (1.7 CDTI Ecotec) 74 kW
- Adjustment Data for Astra-H Z 19 DTH (1.9 CDTI 16V Ecotec) 88 kW
- Adjustment Data for Astra-H Z 19 DTH (1.9 CDTI 16V Ecotec) 110 kW
- Ignition, Primary 2
- Engine Overview
- Fuel Consumption - Z 14 XEP, Z 14 XEL, Z 16 XEP
- Engine Data - Z 18 XE, Z 20 LEL, Z 17 DTL, Z 17 DTH
- Performance Data - Z 18 XE, Z 20 LEL, Z 17 DTL, Z 17 DTH
- Fuel Consumption - Z 18 XE, Z 20 LEL, Z 17 DTL, Z 17 DTH
- Engine/transmission Combinations
- Specified Time Allowance
- Adjustment Data for Astra-H Z 13 DTH (1.3 CDTI Ecotec) 66 kW
- Air Mass Meter, Z20NET, Z17DTL, Z17DTH, Z19DT, Z19DTH 4
- Adjustment Data for Astra-H Z 19 DT (1.9 CDTI Ecotec) 88 kW
- Adjustment Data for Astra-H Z 19 DTL (1.9 CDTI Ecotec) 74 kW
- Wiring Harness Plug, Agr Valve, DOHC-0 Engines 1
- Camshaft Sensor, Motronic 7.6.1 2
- Camshaft Sensor, Astra-H, Diesel 2
- Adjustment Data Astra-H Z 14 XEL (1.4 16V Twinport Ecotec) 55 kW
- Crankshaft Impulse Sensor, Motronic 7.6.1 2
- Crankshaft Impulse Sensor, Common Rail Diesel, Astra-H 2
- Flexible Maintenance Intervals
- Adjustment Data Astra-H Z 18 XE (1.8 16V Ecotec) 92 kW
- Adjustment Data Astra-H Z 20 LEL (2.0 Turbo Ecotec) 125 kW
- Adjustment Data for Astra-H Z 18 XER (1.8 16V Ecotec) 103 kW
- Adjustment Data for Astra-H Z 20 LEH (2.0 Turbo Ecotec) 177 kW
- Adjustment Data Astra-H Z 17 DTH (1.7 CDTI Ecotec) 74 kW
- Exhaust Gas Recirculation Valve, Astra-H (Petrol) 2
- Performing the Exhaust Emissions Test (Petrol and Diesel Engines)
- Injector, Common Rail Diesel, Astra-H Except Z17DTL/Z17DTH 2
- Special Features Guidelines 3 & 4
- Injector, Common Rail Diesel, Astra-H Z17DT 2
- Oxygen Sensor, Motronic 7.6.1 and Z18XE MY2004 2
- Oxygen Sensor Behind Catalic Converter, Motronic 7.6.1 and Z18XE MY2004 2
- Oxygen Sensor, Astra-H Z16XEP 2
- Fuel Rail Pressure Sensor, Astra Z17DTH 2
- Wheel Speed Sensor, Astra-H Except Z16XE 2
- Wheel Speed Sensor, Astra-H Z16XEP 2
- Swirl Sensor 4
- Adjustment Data for Astra-H Z 16 XE1 (1.6 16V Twinport Ecotec) 77 kW
- Adjustment Data for Astra-H Z 16 XER (1.6 16V Ecotec) 85 kW
- Adjustment Data for Astra-H Z 16 LET (1.6 Turbo Ecotec) 132 kW
- Adjustment Data for Astra-H Z 17 DTJ (1.7 CDTI Ecotec) 81 kW
- Adjustment Data for Astra-H Z 17 DTR (1.7 CDTI Ecotec) 92 kW
- Performing the Exhaust Emissions Test with the On-Board Diagnosis System (OBD)
- Adjustment Data for Astra-H Z 14 XEP Lpg (1.4 Lpg) 66 kW
- Adjustment Data for Astra-H Z 16 XEP Lpg (1.6 Lpg Ecoflex) 85 kW
- Engine or Drivetrain - Damaged Due to Tuning
- All Z Engines - Overrun Fuel Cutoff Device Temporarily Not Active
- Oil Pump - Sprocket Nut Gets Loose
- Petrol Engines - Refuelled with Diesel Fuel 2
- New P&a Engines with ECU - TC P0602 (44)
- Diesel Fuel - Contains Up to 7% Bio Diesel (Fame)
- Engines (All) - Usage of Engine Oil Additives
- Surge Tank Hose - Chafing 1
- Oil Filter - Wrong Oil Filter in Vehicles with Eco Service-Flex
- Y/Z17DT/H Engine - Oil Level Indication
- Z17DTL/H Boost Pressure Sensor - Fc P0105 4
- Engine Z17DTL / Z17DTH - Wiring Harness and Vacuum Box-Swirl Flap Actuator, New Parts Different to Old Parts
- Engine Y/Z17DT/L/H - Water Pump - Leakages Visible
- Z19DT/H, Z17DTL/H Engine (Service Interval Modification)
- Harness Coolant-Temperature Sensor - Chafing Condition on Poly-V-Belt of Compressor 1
- Diesel Engines - Usage of Gasoline Instead of Diesel Fuel
- Engine Z17DTH - Booming Noise at Around 1500 RPM
- Engine Z10/12/14XEP - DTC P1405 (EGR) Set
- Engine Z19DT/H, Poly V Belt (Squeaking Noise)
- Engine Z20LET/L/R - Oil Loss at Oil Return Hose Turbocharger
- Engine Z17DT/H, Z19DT/H, Management System CR-EDC16 (Svs Does Not Switch off During Ignition on Cycle, No DTC Stored in ECU)
- ECM, TCM (Programming/software Update Failed (Utility 00 in Tech2))
- Engine Compartment, Cooling Fan (Fuses 5 or 6 (40 A) Blown) 1
- Engine Z13DTH ECU - Svs on and P0622(7) Stored
- All Diesel and Petrol Engines - Turbocharger Hose Loose
- Engine Z19DT/L/J/H, Coolant Cirquit (Leakage from Thermostat Housing)
- Engine Z18XER, Oil Dipstick (Wrong Oil Level Indication)
- Engine Z19DT/H - Jerking, Somtimes Trouble Code P0201-P0204 Set
- Engine Z19DT/L/H/J and Z13DTJ/H - Diesel Particulate Filter Clogged, Trouble Code P1901(75) Set
- Engine Z19DT/L/H/J - Rough Idle After Cold Start
- Engine Z19DT/L/H, Poly-V Belt Drive (Noise from Poly-V Belt Area)
- Engine Z19DTH/ J - Intake Manifold, Swirl Flaps, Actuator Out of Order, DTC: P1109, P2075 Set 18
- Engine Z18XER, Coolant Temperature Sensor (Svs Illuminates, Trouble Code P2182 Is Set)
- Engine Z16XEP - Whistling Noise from Engine Compartment
- Engine Y/Z17DT/L/H - Idler or Tensioner Broken After Replacement
- Engine Z16XEP - Rattling Noise After Cold Start
- Engine Z20LEL - ECU Programming Cannot Be Not Completed, P1602 (4C), P1602 (3B) Set
- Engine Z19DT/L/H - Svs on and Trouble Code P242F Set
- Engine Z20LEL/R/H - Lack of Power, Svs On, DTC P1106 (11) Stored
- Engine Z20LET/L/R/H - Oil Smell in Passenger Compartment
- Engines Family 0 - Leaky Oil Pressure Switch
- Engine Z20LE/T/L/R/H - Whistling Noise During Deceleration
- Engine Z16XEP - Engine Jerks
- Engine Z18XER - Knocking Noise After Cold Start
- Engine Z19DTH - Piston Molten 1
- Engine Z16XE/P/18XE - Oil Leakages on the Crankshaft Rear Side
- Engine Z17DT/R/J - Sps Programming Does Not Work on Service ECU
- Engine Z16XE/XEP/YNG - Rattling Noise
- Engine Z17DTR, Charging, Intake System (Hissing Noise During Let Off)
- Engine Z19DT/H/J/L, DPF (Flashing Glow Indicator After Battery Disconnection)
- Engine Z13DTJ/DTH - Oil Dilution, Trouble Codes P253F/?53F8/C13F8 Set
- Engine Z16XE1/LET/LER/XEP/XER/Z18XER - Whistling Noise
- Engine Z18XER - Droning Noise
- Engine Z18XER - Bad Throttle Response After Cold Start
- Engine Z18XER - Knocking Noise as of 2500 1/min
- Engine Z16XE1 - High Idle
- Engine Oil - Oil Level to High 2
- Engine Z19DT/L - Failure Code P0340(28), Wrong Camshaft Signal 1
- Engine Z13DTJ / Z13DTH - Stalls Unintentionally
- Engine Z19DTX, Oil Level Sensor ("Check Oil Level" Message Shows Up Too Early)
- Two-Mass Flywheel - Diagnosis 10
- Timing Chain Repair Kit - Repair Kit Incomplete / After Installation DTC P0340 Is Set 2
- A/Z17DTX - Crankcase Ventilation - Oil Dust Might Be Visibile on Camshaft Cover
- Engine A/Z16/18XER - Booming Noise Between 2500 - 3500 RPM 2
- Engine A/Z/18/16XER - Low Torque Between 2000 RPM and 4000 RPM