| Nm | |
|---|---|
| Axle shaft | Loosen 150 Nm then 250 Nm 1) 2) 3) |
| Drive disk on crankshaft | 53 Nm + 25° 1) |
| Fastening nut, battery pole + and - | 4 |
| Fastening nut, rear reaction member to front axle body (M10) | 60 |
| Fastening nut, front reaction member to front axle body (M12) | 80 |
| Fastening nut, throttle valve module to intake manifold | 10 |
| Fastening nut, guide joint to steering knuckle | 30 Nm + 60° + 15° 1) |
| Fastening nuts, front exhaust pipe to exhaust manifold | 16 1) |
| Fastening nuts, exhaust manifold to cylinder head | 10 Nm, 30 sec. wait, another 12 Nm 1) |
| Fastening nuts, accelerator pedal/accelerator position sensor to bulkhead | 9 |
| Fastening nuts, heat shield to cylinder head | 23 |
| Fastening nut, swing arm to spring strut support tube | 65 1) |
| Fastening nut, tie rod end to steering knuckle | 35 1) |
| Fastening nut, catalytic converter support (Z 20 NET) | 40 |
| Fastening bolt, battery bracket to battery support | 10 |
| Fastening bolt, battery support to body | 15 |
| Fastening bolt, dryer tank to condenser | 4 |
| Fastening bolt, single-mass flywheel | 53 Nm + 25° 1) |
| Fastening bolt, guide rail (balance shafts) | 10 |
| Fastening bolt, rear reaction member bracket to rear reaction member (M12) | 80 |
| Fastening bolt, heat shield to exhaust manifold | 8 |
| Fastening bolt, toothed wheel to balance shaft (use new bolt) | 8 Nm + 30° |
| Fastening bolt, crankshaft pulse pick-up to cylinder block | 9 |
| Fastening bolt, ribbed V-belt tensioner to cylinder block | 43 |
| Fastening bolt, knock sensor to cylinder block | 23 |
| Fastening bolts, starter to cylinder block and cylinder block base plate | 40 |
| Fastening bolt, oil dipstick guide tube to intake manifold | 9 |
| Fastening bolt, con-rod bearing cap to con-rod (Z 22 SE) | 25 Nm + 50° + 50° + 15° 1) |
| Fastening bolt, dynamic oil level check sensor to oil pan | 10 |
| Fastening bolt, balance shaft timing chain tension rail to cylinder block | 10 |
| Fastening bolt, camshaft timing chain tension rail to cylinder block | 10 |
| Fastening bolt, catalytic converter support (Z 20 NET) | 25 |
| Fastening bolt, engine oil cooler | 22 |
| Fastening bolts, oil pump cover to timing case | 6 |
| Fastening bolts, camshaft connection flange cover to cylinder head (Z 22 SE and Z 20 NET) | 23 |
| Fastening bolts, timing case cover to cylinder block and to cylinder block base plate | 21 |
| Fastening bolts, thermostat housing cover to thermostat housing | 8 |
| Fastening bolts, front reaction member to transmission (M12) | 80 |
| Fastening bolts, torque converter | 60 |
| Fastening bolts, torsional vibration damper to crankshaft | 100 Nm + 75° + 15° 1) |
| Fastening bolts, throttle valve module to intake manifold | 9 |
| Fastening bolts, intake manifold to cylinder head | 9 |
| Fastening bolts, electrohydraulic supply unit to body (M8) | 22 |
| Fastening bolts, camshaft guide bearing to cylinder head | 22 |
| Fastening bolts, camshaft timing chain guide rail to cylinder head and cylinder block | 10 |
| Fastening bolts, coolant pump housing cover to coolant pump | 8 |
| Fastening bolts, upper sliding rail to cylinder head | 8 |
| Fastening bolts, transmission to cylinder block (M12) | 60 |
| Fastening bolts, cylinder block base plate to cylinder block (M10) | 20 Nm + 70° + 15° 1) |
| Fastening bolts, rear reaction member bracket to transmission (M12) | 80 |
| Fastening bolts, left engine damping block bracket to transmission (M12) | 55 |
| Fastening bolts, right engine damping block bracket to cylinder block (M10) | 55 |
| Fastening bolts, coolant pump sprocket to coolant pump flange | 8 |
| Fastening bolts, fuel rail to cylinder head | 9 |
| Fastening bolts, lower radiator bracket to front axle body | 15 |
| Fastening bolts, coolant pump to cylinder block | 23 |
| Fastening bolts, intermediate shaft bearing support to cylinder block and cylinder block base plate | 55 |
| Fastening bolts, fan housing to radiator | 4 |
| Fastening bolts, fan motor to fan housing | 3 |
| Fastening bolts, engine control unit to intake manifold | 9 |
| Fastening bolts, left engine damping block to left engine damping block bracket (M10) | 55 |
| Fastening bolts, right engine damping block to right engine damping block bracket (M10) | 55 |
| Fastening bolts, right engine damping block to body side member | 55 |
| Fastening bolts, camshaft bearing cover to cylinder head | 9 |
| Fastening bolts, camshaft sensor (Z 22 YH) | 8 |
| Fastening bolts, camshaft sprockets to camshaft | 85 Nm + 30° + 15° 1) |
| Fastening bolts, oil pan to transmission housing | 40 |
| Fastening bolts, oil pan to cylinder block base plate | 23 |
| Fastening bolts, oil spray nozzle (timing chain) to cylinder block | 10 |
| Fastening bolts, oil baffle plate to oil pan | 19 |
| Fastening bolts, coolant pump service cover to timing case cover | 7 |
| Fastening bolts, thermostat housing to cylinder block | 9 |
| Fastening bolt, lower steering intermediate shaft universal joint to steering gear | 22 |
| Fastening bolts, compressor | 21 |
| Fastening bolts, reinforcement plate to vehicle underbody (M10) | 55 Nm + 45° + 15° 1) |
| Fastening bolts, reinforcement plate to vehicle underbody (M12) | 90 Nm + 45° + 15° 1) |
| Fastening bolts, front axle body to vehicle underbody (front) | 80 Nm + 120° + 15° 1) |
| Fastening bolts, front axle body to vehicle underbody (rear) | 100 Nm + 90° + 15° 1) |
| Fastening bolts, ignition module/ignition coil to cylinder head cover | 9 |
| Fastening bolts, cylinder head cover to cylinder head | 9 |
| Fastening bolts, intermediate shaft to intermediate shaft bearing support | 18 |
| Fastening bolts, cylinder head to cylinder block | 30 Nm + 90° + 60° +15° 1) |
| Fastening bolts, cylinder head to cylinder block (M8, engine timing side) | 35 |
| Fastening bolts, dual-mass flywheel | 60 Nm + 30° + 15° 1) |
| Oil filter housing cover or bypass valve to oil filter housing | 25 |
| Intake pipe pressure sensor | 10 |
| Alternator to cylinder block | 21 |
| High pressure fuel line (Z 22 YH) | 25 |
| camshaft timing chain tensioner in cylinder head | 75 |
| Fuel line to fuel rail | 10 |
| High pressure fuel pump to cylinder head (Z 22 YH) | 8 |
| Catalytic converter to turbocharger (Z 20 NET) | 25 |
| Refrigerant line (block connector) to dryer tank | 20 |
| Refrigerant line to block connector (joint) | 20 |
| Coolant drain bolt in coolant pump | 20 |
| Mixture regulator oxygen sensor in exhaust manifold | 43 4) |
| Catalytic converter control oxygen sensor in front exhaust pipe | 43 4) |
| Oil drain bolt to oil pan | 25 |
| Oil pressure switch in cylinder block | 18 |
| Oil intake pipe to oil pan | 10 |
| Oil supply line (banjo bolt) | 22 |
| Wheel to wheel hub | 110 |
| Fuel pressure regulator to fuel rail (high pressure) (Z 22 YH) | 8 |
| Air intake pipe clamps | 3.5 |
| Air intake pipe clamp | 3.5 |
| Exhaust gas temperature sensor (Z 20 NET) | 45 |
| Fuel pressure sensor to fuel rail (Z 22 YH) | 25 |
| Coolant temperature sensor in thermostat housing | 21 |
| Special bolts to engine transport shackles | 5 |
| Exhaust manifold stud bolts in cylinder head | 10 |
| Stud bolts, coolant pump housing cover to coolant pump | 8 |
| Stud bolts, thermostat housing to cylinder block | 9 |
| Stud bolt (nut), intake manifold in cylinder head | 6 |
| Oil pump pressure regulating valve closure bolt in timing case cover | 40 |
| Guide rail sealing plug of camshaft timing chain | 65 |
| Spark plug in cylinder head (Z 20 NET and Z 22 YH) | 25 |
| Spark plug in cylinder head (Z 22 SE) | 20 |
1
) Use new fastening nuts, fastening bolts.
2
) Tighten nut by 150 Nm, loosen nut by 45° and tighten by 250 Nm.
3
) Assembly and removal of fastening bolts and nuts with impact screwdriver not permitted
4
) insert using special grease