Starter, Disassemble And Assemble
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Support from starter (if present).
Bearing cap from collector.
| Remove armature retaining clip (1) and spacer washer(s) (2) from armature shaft, note rubber seal (3). | |||
|---|---|---|---|
| .P. D7397.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Collector bearing
| Stator mounting screws (1). | |||
|---|---|---|---|
| .P. D7398.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Brush holder plate from armature.
| Using suitable remover hook (bent electrode wire), remove positive carbon brushes from brush holder. | |||
|---|---|---|---|
| .P. C5843.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Field windings connection - from solenoid switch. | |||
| .P. C5844.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Solenoid switch.
Unscrew from drive bearing.
| Pull back and detach. | |||
|---|---|---|---|
| .P. C5845.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Stator.
Axle for engaging lever - unscrew nut (1).
| Sealing plate (2). | |||
|---|---|---|---|
| .P. D7399.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Armature with engaging lever (1) from drive bearing.
| Engaging lever. | |||
|---|---|---|---|
| .P. D7400.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Retaining ring.
| Knock back on armature shaft. | |||
|---|---|---|---|
| .P. D7401.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Snap ring (1) - use pliers (commercially available).
| Retaining ring (2) and disc (3). | |||
|---|---|---|---|
| .P. D7402.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Free wheel with pinion. | |||
| .P. C5850.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Lubricate sliding parts - Grease 19 48 606 (90 510 336).
Free wheel with pinion, disc, new snap ring - press retaining ring over snap ring with 2 wrenches.
Armature with engaging lever - install into drive bearing.
Sealing plate - install with metal side to drive bearing.
Collector bearing.
Note alignment of bores in brush holder.
| Check starter - see operation 'Starter, Check'. | |||
|---|---|---|---|
| .P. C5851.tif | 9 | 7,5 | tiff;; |