Alternator, Assemble
| .D. ICON04.tif | 0,75 | 0,75 | tiff;; Assemble |
|---|---|---|---|
| Bearing (A) to armature - twist protection, if provided, must face away from slip rings. | |||
| .P. C7217.tif | 9 | 7,5 | tiff;; |
| .D. ICON04.tif | 0,75 | 0,75 | tiff;; Assemble |
| Bearing and bearing retainer to front housing - screw (arrowed). | |||
| .P. C7212.tif | 9 | 7,5 | tiff;; |
| .D. ICON04.tif | 0,75 | 0,75 | tiff;; Assemble |
| Regulator to brush holder - solder connections. | |||
| .P. U2532.tif | 9 | 7,5 | tiff;; |
| .D. ICON04.tif | 0,75 | 0,75 | tiff;; Assemble |
Brush holder to diode plate - solder connection (arrowed).
| Insulating sleeve (A) on bolt. | |||
|---|---|---|---|
| .P. C7216.tif | 9 | 7,5 | tiff;; |
| .D. ICON04.tif | 0,75 | 0,75 | tiff;; Assemble |
Stator leads to diode plate - solder connections (arrowed).
| .D. ICON11.tif | 0,75 | 0,75 | tiff;; Important! |
|---|---|---|---|
| Hold wire to diode with long - nose pliers to prevent overheating of diode. | |||
| .P. C7215.tif | 9 | 7,5 | tiff;; |
| .D. ICON04.tif | 0,75 | 0,75 | tiff;; Assemble |
Front housing, spacer, fan, pulley and nut to armature - use soft - jawed vice to hold armature.
| .D. ICON09.tif | 0,75 | 0,75 | tiff;; Tighten (Torque) |
|---|---|---|---|
| Pulley nut - 50 Nm / 37 lbf ft. | |||
| .P. U2535.tif | 9 | 7,5 | tiff;; |
| .D. ICON04.tif | 0,75 | 0,75 | tiff;; Assemble |
New seal to rear housing.
| Stator with diode plate and brush holder to rear housing - align marks made during disassembling, tighten nuts (arrowed). | |||
|---|---|---|---|
| .P. C7208.tif | 9 | 7,5 | tiff;; |
Wrap insulation tape around splines on armature.
| Lift brush (1) from outside through aperture in rear housing - use pin (2) to retain brush. | |||
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| .P. U3437.tif | 9 | 7,5 | tiff;; |
| .D. ICON04.tif | 0,75 | 0,75 | tiff;; Assemble |
Front housing with armature to rear housing - align marks made during disassembling.
| .D. ICON09.tif | 0,75 | 0,75 | tiff;; Tighten (Torque) |
Through bolts - 6 Nm / 4 lbf ft.
| Remove tape and pin. | |||
|---|---|---|---|
| .P. C7325.tif | 9 | 7,5 | tiff;; |
| .D. ICON04.tif | 0,75 | 0,75 | tiff;; Assemble |
Insulating sleeve (arrowed) to terminal 'B'.
| Cable to terminal 'B' - nut and rubber cap; clip. | |||
|---|---|---|---|
| .P. C7219.tif | 9 | 7,5 | tiff;; |
| .D. ICON04.tif | 0,75 | 0,75 | tiff;; Assemble |
Vacuum pump to rear housing - pour 5 ml of engine oil into filler port.
| .D. ICON09.tif | 0,75 | 0,75 | tiff;; Tighten (Torque) |
Vacuum pump screw - 7 Nm / 5 lbf ft.
| .D. ICON06.tif | 0,75 | 0,75 | tiff;; Inspect |
Check pulley can be turned easily by hand.
| Check alternator output - see corresponding operation. | |||
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| .P. U2538.tif | 9 | 7,5 | tiff;; |