Starter, Remove and Install
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Crankcase ventilation valve (3) and hose (5) from air cleaner pipe (2) - clips.
Intercooler hose (1) from intake manifold and intercooler pipe - clips.
Air cleaner pipe (2) from air cleaner and turbocharger - clips.
| Intercooler hose (4) from turbocharger and intercooler pipe - clips. | |||
|---|---|---|---|
| .P. U9691.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Heater pipe (1) - nut (3); move heater pipe clear.
Turbocharger heatshield (2) - two bolts and one washer.
Underguard - four screws and washers.
Propshaft - see operation in group K.
| Exhaust front pipe, completely - see operation in group L. | |||
|---|---|---|---|
| .P. U9692.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Footwell heatshield (2) - two nuts from bottom bracket, slacken two nuts to release support plate (1) from top bracket.
| Illustration shows support plate (1) disconnected for clarity. | |||
|---|---|---|---|
| .P. U9697.tif | 9 | 16 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Exhaust front pipe elbow (1) from turbocharger - two bolts, three nuts, gasket.
Starter heatshield (5) - two screws one nut.
Harness connectors from starter terminals B (3) and S (4) - two nuts and washers.
Starter support bracket (2) - one screw, one nut.
Starter (6) - two bolts.
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Starter (6) - two bolts.
Starter support bracket (2) - one screw, one nut.
Harness connectors to starter terminals B (3) and S (4) - two nuts and washers.
Starter heatshield (5) - two screws, one nut.
Exhaust front pipe elbow (1) to turbocharger with new gasket - two bolts, three nuts.
| .D. ICON09.tif | 0,75 | 0,75 | tiff;; Tighten (Torque) |
Starter and support bracket bolts - 50 Nm / 37 lbf ft.
Starter terminal B nut - 11 Nm / 8 lbf ft.
Starter terminal S nut - 6 Nm / 4 lbf ft.
Starter heatshield screws - 9 Nm / 7 lbf ft.
Starter heatshield / support bracket nuts - 6 Nm / 4 lbf ft.
| Exhaust front pipe elbow nuts / bolts - 32 Nm / 24 lbf ft. | |||
|---|---|---|---|
| .P. U9696.tif | 9 | 16 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Footwell heatshield (2) with support plate (1) loosely attached to top and bottom brackets - four nuts.
| .D. ICON09.tif | 0,75 | 0,75 | tiff;; Tighten (Torque) |
Footwell heatshield nuts - 7 Nm / 5 lbf ft.
| Illustration shows support plate (1) disconnected for clarity. | |||
|---|---|---|---|
| .P. U9697.tif | 9 | 16 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Exhaust front pipe - see operation in group L.
Propeller shaft - see operation in group K.
Underguard - four screws and washers.
Turbocharger heatshield (2) - two bolts, and one washer.
Heater pipe (1) - nut (3).
| .D. ICON09.tif | 0,75 | 0,75 | tiff;; Tighten (Torque) |
Underguard screws - 25 Nm / 26 lbf ft.
Turbocharger heatshield bolts - 22 Nm / 16 lbf ft.
| Heater pipe nut - 20 Nm / 15 lbf ft. | |||
|---|---|---|---|
| .P. U9692.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Intercooler hose (4) to turbocharger and intercooler pipe - clips.
Air cleaner pipe (2) to air cleaner and turbocharger - clips.
Intercooler hose (1) to intake manifold and intercooler pipe - clips.
| Crankshaft ventilation valve (3) and hose (5) to air cleaner pipe (2) - clips. | |||
|---|---|---|---|
| .P. U9691.tif | 9 | 7,5 | tiff;; |