Bosch Regulator, Disassemble and Assemble
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Belt pulley nut.
| Spring ring, washer, belt pulley halves, spacing ring, fan pinion, pulley spring. | |||
|---|---|---|---|
| .P. C5872.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Voltage regulator with brush holder. | |||
| .P. C5873.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Drive bearing with claw - pole armature.
Mark housing halves.
| 4 fastening bolts. | |||
|---|---|---|---|
| .P. D1162.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Claw - pole armature from drive bearing.
| Lay suitable pipe piece (1) underneath. | |||
|---|---|---|---|
| .P. D7408.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Bearing cover of drive bearing.
| Ball bearing from drive bearing. | |||
|---|---|---|---|
| .P. D2017.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Ball bearing from armature shaft. | |||
| .P. C5911.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Nut from connecting pins 'B' and 'D+'.
| Washers and insulating material. | |||
|---|---|---|---|
| .P. D2018.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Diode plate.
Together with stator winding from slip ring bearing.
| Spray sleeve (if present). | |||
|---|---|---|---|
| .P. C5878.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Carefully bend off diode plate.
| Unsolder stator winding from diode plate. | |||
|---|---|---|---|
| .P. C5879.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Ball bearing (1).
Press on to armature shaft - KM - 151 or with suitable piece of pipe.
Ball bearing.
| Press into drive bearing, install bearing cover. | |||
|---|---|---|---|
| .P. D7409.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Claw - pole armature into drive bearing.
| Press spacer washer (1) onto armature shaft - KM - 151 or with suitable piece of pipe. | |||
|---|---|---|---|
| .P. D7410.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Stator winding.
Solder phase sections to diode plate.
Ball bearing - Bearing Grease 19 48 606 (90 510 336).
Diode plate with stator winding.
Note insulating sleeve for connecting pin.
| Splash sleeve (if present). | |||
|---|---|---|---|
| .P. D7411.tif | 9 | 7,5 | tiff;; |
| .D. ICON09.tif | 0,75 | 0,75 | tiff;; Tighten (Torque) |
Housing bolts - 5 Nm / 4 lbf ft.
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Spring ring, washer, belt pulley halves, spacing ring, pulley spring.
Fan pinion.
| .D. ICON09.tif | 0,75 | 0,75 | tiff;; Tighten (Torque) |
|---|---|---|---|
| Belt pulley nut - 40 Nm / 30 lbf ft. |