Bosch Starter, Disassemble and Assemble
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Support from starter.
Bearing cap from collector.
| Remove armature retaining clip (A) and spacer washer(s) (B) from armature shaft, note rubber seal (C). | |||
|---|---|---|---|
| .P. C5841.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Collector bearing - stator mounting screw (A). | |||
| .P. C5842.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Remove brush holder plate from rotor - remove positive carbon brushes (arrow) from brush holder. | |||
| .P. C5843.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Field windings connection - from starter switch. | |||
| .P. C5844.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Starter switch:
Unscrew from drive bearing.
| Pull back and hang out. | |||
|---|---|---|---|
| .P. C5845.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Stator.
Axle for engaging lever - unscrew nut (A).
| Sealing plate (B). | |||
|---|---|---|---|
| .P. C5846.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Remove rotor with engaging lever (A) from drive bearing.
| Remove engaging lever. | |||
|---|---|---|---|
| .P. C5847.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Retaining ring (A) - knock back onto armature shaft. | |||
| .P. C5848.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Remove snap ring (A) - pliers (normal commercial).
| Remove retaining ring (B) and disc (C). | |||
|---|---|---|---|
| .P. C5849.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Free wheel with pinion. | |||
| .P. C5850.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Lubricate sliding parts - grease 19 41 574 (91 001 812).
Free wheel with pinion.
Disc.
New snap ring.
Press retaining ring over snap ring with 2 wrenches.
Rotor with engaging lever into drive bearing.
Sealing plate with metal side to drive bearing.
Collector bearing.
Note alignment of bores in brush holder.
| Check starter - see corresponding operations in this group. | |||
|---|---|---|---|
| .P. C5851.tif | 9 | 7,5 | tiff;; |