Bosch Reduction Gear Starter, Disassemble and Assemble
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
|---|---|---|---|
| Starter switch - loosen (1) and hang out. | |||
| .P. D1151.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Unscrew field winding connection (2).
| Stator mounting screws (3). | |||
|---|---|---|---|
| .P. D1152.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Drive bearing:
Lever oil sealing plate.
| Pull out engaging lever bearing from guide. | |||
|---|---|---|---|
| .P. D1153.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Pull out reduction gear from stator.
| Plate cap. | |||
|---|---|---|---|
| .P. D1154.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Rotor from stator - with collector bearing.
Plate cap.
| .D. ICON11.tif | 0,75 | 0,75 | tiff;; Important! |
|---|---|---|---|
| Do not damage permanent magnet. | |||
| .P. D1155.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Protective cap from collector bearing. | |||
| .P. D1156.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Collector bearing.
| Lock washer, washer, seal rings. | |||
|---|---|---|---|
| .P. D1157.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Brush holder plate.
| When re - using, push carbon brushes onto suitable piece of pipe (1) or shaft, to prevent contact springs from ejecting brushes. | |||
|---|---|---|---|
| .P. D1158.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Reduction ring gear (plastic):
| Disconnect retaining ring and snap ring - see operation 'Bosch Starter, Disassemble and Assemble' in this group. Remove lock washer (1) and washer (2). | |||
|---|---|---|---|
| .P. D1159.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Knock permanent magnet carefully from stator - soft metal drift. | |||
| .P. D1160.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Permanent magnet, reduction ring gear, rotor, brush holder plate.
Collector bearing.
Bearing cap - insert seal ring (1).
| Starter switch. | |||
|---|---|---|---|
| .P. D1161.tif | 9 | 7,5 | tiff;; |