Contents Wiring diagrams Section: DOHC Diesel Engine All sections

Special Tools (Z 19 DTH) Opel Vectra C

DOHC Diesel Engine 61 illustrations

Note. When dismantling/assembling some components it is necessary to release or fasten internal wedge profile bolts (RIBE CV). The relevant screwdriver inserts should be purchased on the open market for this purpose.

KM-161-BRemover
Pushing tie rod joint out of steering knuckle
KM-313Slide Hammer
To remove axle shafts in conjunction with KM-902
KM-328-BExtractor
To extract various bearings and plugs
KM-412-AEngine Overhaul Stand
To hold removed engine
KM-412-36Engine adapter
Engine mounting in conjunction with KM-412-A
KM-468-BHolding Wrench
To counterhold wheel hub
KM-470-BAngular Torque Wrench
Tightening screwed joints by applying torque
KM-471Adapter
To check cooling system under pressure in conjunction with cooling system tester
KM-498-BOil Pressure Gauge
To check engine oil pressure
KM-507-CRemover
Pushing tie rod joint out of steering knuckle
MKM-558-10Closure cover
Close brake fluid reservoir
MKM-596-ATemperature Gauge
MKM-604-DTorx Bit and Socket Set
Removal, installation of Torx bolts, nuts
MKM-610Torque wrench 1/2”
Range 30 – 130 Nm
MKM-611Torque wrench 3/8”
Range 10 – 60 Nm
MKM-669Torque wrench 1/2”
Range 50 – 300 Nm
KM-796-AInstallation Clamp
To open quick-release fittings for fuel system
KM-807Closure Plugs
To seal off fuel lines
MKM-883-2Adapter Plate
Holding the engine in conjunction with MKM-883-1 and MKM-883-3
KM-902Remover
To remove axle shafts in conjunction with KM-313
KM-904Base Frame
To remove/install engine and transmission with KM-6312
KM-956Holding Wrench
KM-956-1 from thisCounterholding the belt pulley/crankshaft
KM-2358Wire Cable
To suspend engine
KM-6015Closure Plugs
Sealing off fuel lines
KM-6130Locating pin
To fasten Ribbed V-belt tensioner
KM-6182-1Pliers, straight
Removal/installation of compact clamps
KM-6182-2Pliers, curved
Removal/installation of compact clamps
KM-6182-3Pliers, flexible shaft
Removal/installation of compact clamps
KM-6263Remover and installer
Removing and installing all clutches
KM-6282Remover
To remove drive shafts out of wheel flange
KM-6312Centring Tool
Vehicle underbody, with KM-904 and hydraulic jack
KM-6313Engine/Transmission Mount
KM-6313-100Engine support for KM-6313
To support engine when working on the engine timing side and for removing/installing engine
KM-6327Adapter
To seal off coolant compensation tank for leak testing cooling system, with KM-471
KM-6347Bracket
Holding the camshaft sprockets to release them
Tightening the fastening bolts in conjunction with KM-956-1
MKM-J-6459-BTorque wrench 3/8”
Range 0 – 11 Nm
MKM-6600-1Torque wrench 4-40 Nm
Small torque wrench with low torque range for use in constricted areas, in conjunction with MKM-6600-100, MKM-6600-200 and MKM-6600-300
MKM-6600-2Torque wrench 20-120 Nm
Large torque wrench with high torque range for use in constricted areas, in conjunction with MKM-6600-100, MKM-6600-200 and MKM-6600-300
MKM-6600-100Open-ended Torx wrench set
Size: E8, E10, E11, E12, E14, E16, E18, E20, E22, E24 for use in constricted areas, in conjunction with MKM-6600-1 and MKM-6600-2
MKM-6600-200Open-ended ring spanner set
Sizes: 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 24, 27 for use in constricted areas, in conjunction with MKM-6600-1 and MKM-6600-2
MKM-6600-300Open-ended spanner set
Sizes: 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 24, 27 for use in constricted areas, in conjunction with MKM-6600-1 and MKM-6600-2
MJM-J-37228Separation Tool
Detaching the oil pan
KM-J-41623-BRelease tool
Releasing fluid cooler line at radiator
EN-46780Installer
Installing camshaft seal ring
EN-46786Remover
To remove injectors in conjunction with KM-328-B
EN-46788Fixing tool
To fix crankshaft sprocket in position
EN-46789Fixing tool
Locking the camshaft
EN-46790Remover
Removing the drive wheel for the high pressure diesel fuel pump
EN-46793Installer
Installing oil pump seal ring, crankshaft
EN-46794Socket Wrench
Removing/installing the oil pan bolts on the transmission side
EN-46796Socket Wrench
Removing/installing the oil pan bolts
EN-47630Crankshaft bracket
Holding the toothed belt drive gear of the crankshaft in conjunction with KM-956-1
EN-47631Socket wrench, short
Removing/installing the oil pan bolts via subframe
EN-47632Cleaner
Cleaning the injector shaft
EN-47633Connection piece
Checking compression/pressure loss and application of compressed air when changing the valve stem seals
EN-47634Bracket
Holding the camshaft belt pulley when releasing/tightening the retaining bolt in conjunction with KM-956-1
EN-47655Injector diagnostic tool
Checking the injectors on Common Rail diesel engines (Bosch injectors only)
EN-47656-1Pressure test plug - connection
Checking for leaks in the charge-air system in conjunction with the tyre inflator
EN-47656-2Pressure test plug
Checking for leaks in the charge-air system in conjunction with the tyre inflator
EN-48390Remover/Installer
Removing/installing the glow plugs, width 9 mm
MKM-6627RIBE - Socket wrench kit
Removal/installation of all bolts using RIBE head interlocking . Size: 4, 5, 6, 7, 8, 9, 10, 12, 13, 14, 21, 22, 24, 27, length: 30mm and 75mm