Knock Sensor, Remove and Install
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Ground cable from battery.
Crankcase ventilation hose (1) from cylinder head cover and from air intake hose.
| Crankcase ventilation hose (2) from cylinder head cover. | |||
|---|---|---|---|
| .P. E6578.tif | 9 | 7,5 | tiff;; |
Note: For clearer representation, illustration E 5279 shows the air intake hose removed.
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Harness connector (1) from idle speed stepper motor.
| Ground cable (2) from fastening pin. | |||
|---|---|---|---|
| .P. E5279.tif | 9 | 7,5 | tiff;; |
Note: There are a total of 6 plug connections on the underside of the plug strip.
Illustration E 5392 shows the injector plug connections (positions 1 to 4).
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
|---|---|---|---|
| Press retaining clip for injectors for 1st cylinder and 4th cylinder in plug strip towards engine side (with screwdriver) - collect retaining clips with bar magnet. | |||
| .P. E5392.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Lift plug strip (1). | |||
| .P. E5393.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Harness connector (1) for knock sensor from plug strip.
Note cable routing for knock sensor.
| Starter - see operation 'Starter, Remove and Install'. | |||
|---|---|---|---|
| .P. E3710.tif | 9 | 7,5 | tiff;; |
Note: For clearer representation, illustration E 3711 shows the knock sensor with the engine removed.
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
|---|---|---|---|
| Knock sensor (1) from cylinder block. | |||
| .P. E3711.tif | 9 | 7,5 | tiff;; |
| .D. ICON11.tif | 0,75 | 0,75 | tiff;; Important! |
The entire contact surface of the knock sensor must lie directly on the cylinder block - ensure utmost cleanliness.
Do not use washers, spring washers or toothed washers.
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Knock sensor (1) to cylinder block - maintain tightening torque precisely..
| .D. ICON09.tif | 0,75 | 0,75 | tiff;; Tighten (Torque) |
|---|---|---|---|
| Knock sensor - 20 Nm / 15 lbf ft. | |||
| .P. E3711.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Note cable routing for knock sensor - cable runs between 3rd and 4th cylinders in intake manifold.
Harness connector (1) to knock sensor (1) to plug strip.
| Starter motor. | |||
|---|---|---|---|
| .P. E3710.tif | 9 | 7,5 | tiff;; |
| .D. ICON11.tif | 0,75 | 0,75 | tiff;; Important! |
If the spring clips for the injectors are incorrectly positioned, this will prevent the plug strip engaging.
| Align all spring clips correctly so that correct plug strip contact with the injectors is guaranteed. | |||
|---|---|---|---|
| .P. E6583.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Plug strip (1) on injectors.
| Ensure correct seating, plug strip must engage audibly. | |||
|---|---|---|---|
| .P. E5410.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Note: For clearer representation, illustration E 5279 shows the air intake hose removed.
Ground cable (2) to fastening pin.
| Harness connector (1) to idle speed stepper motor. | |||
|---|---|---|---|
| .P. E5279.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Crankcase ventilation hose (1) to cylinder head cover and to air intake hose.
Crankcase ventilation hose (2) to cylinder head cover.
| Ground cable to battery. | |||
|---|---|---|---|
| .P. E6578.tif | 9 | 7,5 | tiff;; |