Contents Wiring diagrams Section: DOHC Diesel Engine All sections

Recommend Torque Values (Z 17 DT) Opel Combo C

Nm
Engine damping block adapter to cylinder block40
Engine damping block adapter to engine damping block support60 Nm / 44 lbf. ft. + 30° + 15°
Starter to cylinder block38.2
Exhaust manifold to cylinder head69
Battery support to body15
Oil filter housing cover to oil filter housing25
Torsional vibration damper to toothed belt drive gear19.6
Rear reaction member bracket to front axle body80
Front reaction member to transmission95
Front reaction member to front axle body60
Throttle valve connection - exhaust gas recirculation9.8
High-pressure line to high-pressure pump Ø 6.35 mm25
High-pressure line to accumulator Ø 6.35 mm25
High-pressure line to injector Ø 6.35 mm25
High-pressure line to high-pressure pump Ø 6.00 mm30
High-pressure line to accumulator Ø 6.00 mm30
High-pressure line to injector Ø 6.00 mm30
Accumulator to cylinder block24
Intake manifold to cylinder head24
Accelerator pedal to bulkhead9
Transverse link guide joint to steering knuckle60 1)
Alternator to alternator support (M10)46.1
Alternator to alternator support (M8)18.6
Transmission bracket to transmission60
Transmission to oil pan40
Transmission to cylinder block60
Sheathed glow plug to cylinder head17.5
Rear reaction member bracket to transmission80 Nm +45° - 60°
Throttle valve module bracket to throttle valve module, camshaft housing24
Crankshaft rear seal ring holder to cylinder block9.8 1)
Injector bracket to camshaft housing2)
Bracket, camshaft sensor to camshaft housing9.8
Throttle valve connection bracket to throttle valve connection24
Throttle valve connection bracket to camshaft housing24
Heat shield to exhaust manifold11.7
Heat shield to pre-catalytic converter11.7
High pressure drive gear to high pressure pump68.6
Wiring trough to cylinder head6
Ribbed V-belt guide roller to alternator support38.2
Wiring harness bracket to thermostat housing9.8
Coolant pump ribbed V-belt pulley to coolant pump16.3
Steering intermediate shaft clamp bolt to steering gear22
Exhaust gas recirculation cooler to exhaust manifold28.5
EGR cooler to camshaft housing24
EGR cooler to EGR connection, exhaust manifold28.5
Coolant pipe to cylinder block95.1
Lower radiator bracket to front axle body15
Coolant pump to cylinder block24
Charge air pipe at intake manifold24
Charge air pipe to exhaust gas recirculation connection24
Air cleaner housing to bracket15
Engine damping block (left) to side member25
Engine damping block (right) to side member40
Engine control unit to bracket9.8
Rear left engine transport shackle to camshaft housing, EGR connection24.5
Engine transport shackle front left/rear right63.7
Camshaft housing cover to camshaft housing9.8
Camshaft housing to cylinder head (M10)26.5
Camshaft housing to cylinder head (M8)21.6
Camshaft sprocket to camshaft63.7
Oil drain bolt to lower part of oil pan78.4
Oil pressure regulating valve in cylinder block29.4
Oil pressure switch to cylinder block20.6
Oil filter casing to cylinder block110
Oil dipstick guide tube to oil pan upper part9.8
Oil pump drive gear to oil pump3)
Oil pump cover to cylinder block9.8
Oil pump intake pipe to cylinder block25.5
Oil baffle to cylinder block18.6
Turbocharger oil feed line to turbocharger20.6
Turbocharger oil feed line to cylinder block27.5
Vacuum pump oil feed line to vacuum pump, cylinder block21.6
Upper part of oil pan to transmission (M10)40
Upper part of oil pan to cylinder block9.8
Lower part of oil pan to upper part of oil pan9.8
Con-rod bearing cap to con-rod24.5 + 100° 4)
Wheel to wheel hub110
Hose clamps of the air intake and charge air hoses5
Flywheel to crankshaft85 + 30° + 15°
Coolant temperature sensor to thermostat housing22.5 4)
Crankshaft sensor to cylinder block9.8
Charge pressure sensor to intake manifold9.8
Camshaft sensor to bracket6.9
EGR connection to thermostat housing24
Tie rod to steering knuckle35 1)
Starter to transmission60
Starter to cylinder block38.2
Thermostat housing to cylinder head24
Turbocharger to exhaust manifold1st tightening: 24 1)
2nd tightening: 48
Safety valve to cylinder block39.2
Brake servo vacuum line to vacuum pump18
Front axle body to body90 Nm +45° +15°
Pre-catalytic converter to turbocharger45
Heat exchanger to oil filter housing12
Rear toothed belt cover to camshaft housing9.8
Rear toothed belt cover to cylinder block9.8
Upper toothed belt cover to cylinder head9.8
Lower toothed belt cover to oil pump housing9.8
Toothed belt drive gear to crankshaft196
Toothed belt tension roller to cylinder block38.2
Toothed belt guide roller to cylinder block80.4
Cylinder head to cylinder block39.2 Nm +60° + 60 4)

1

) Use new fastening nuts, bolts

2

) Tighten bolt 40 Nm, loosen bolt, tighten bolt 32 Nm

3

) Tighten the nut 60 Nm, release it, wait 60 sec, then tighten it again to 60 Nm

4

) tighten castellated nut with 120 Nm, then ease until it can be turned by hand. Tighten castellated nut again with 20 Nm + 90° and secure with split pin