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How to Replace the Engine Damping Block ( Both Sides) Opel Combo C

DOHC Diesel Engine 5 illustrations ~466 words

Remove

  1. 1. Open bonnet
  2. 2. Remove air cleaner housing
  3. 3. Remove fuel filter housing (2) • Disconnect 4 lines (1) and (4) – Use KM-796-A • Disconnect 2 wiring harness plugs – Housing cover (3) – Housing bottom (arrow) • Close 4 fuel lines
  1. 4. Loosen coolant compensation tank • Unclip coolant compensation tank
  2. 5. Remove crash box • Remove nut • Remove nut
  3. 6. Loosen front wheel • Loosen 4 bolts
  4. 7. Raise vehicle
  5. 8. Remove front wheel
  6. 9. Raise vehicle
  7. 10. Remove lower engine compartment cover / splash protection
  1. 11. Attach KM-6394 • Position KM-6394 (1) at the front on the front axle body • Push front bracket (2) in the direction of the arrow • Place rear bracket (4), right hand side, on front axle body • Attach rear bracket (3), left hand side – Screw in 2x bolt • Tighten 6 bolts

Note. Both locating pins (arrows) must be seated in the bores in the front axle body.

  1. 12. Install support • On KM-6394 – Adjust bracket (2) for support • Screw on nut (1)
  2. 13. Adjust 3x support • Transmission side • Engine timing side – Insert journal of the support in the bore of the cylinder block free of play (arrow) – Tighten nuts (1)

Note. Turn spindles until mounts (3) are positioned at the guide journals free of play.

  1. 14. Lower vehicle
  2. 15. Remove right engine damping block • Release engine bracket adapter – Unscrew 2 bolts (1) • Loosen engine damping block – Unscrew 2 bolts (2)
  1. 16. Install right engine damping block • Fasten engine bracket adapter – Replace 2x bolt – Tighten 2 new bolts 60 Nm + 30° - 45° • Fasten engine damping block – Tighten 2 bolts 40 Nm
  2. 17. Detach left engine damping block • Unscrew 2 bolts (1)
  3. 18. Remove left transmission bracket • Unscrew 3 bolts (arrows)
  4. 19. Remove left engine damping block • Unscrew 4 bolts (2)

Install

  1. 20. Install left engine damping block • Tighten 4 bolts 25 Nm
  2. 21. Install left transmission bracket • Tighten 3x bolts 60 Nm
  3. 22. Attach left engine damping block • Tighten 2 new bolts 80 Nm + 60° - 75°
  4. 23. Install crash box • Tighten 2 nuts 25 Nm
  5. 24. Install fuel filter housing • Connect 2 wiring harness plugs • Connect 4 lines
  6. 25. Fasten coolant compensation tank • Clip in coolant compensation tank
  7. 26. Install air cleaner housing
  8. 27. Raise vehicle
  9. 28. Detach support • Engine timing side
  10. 29. Detach KM-6394
  11. 30. Install lower engine compartment cover / splash protection
  12. 31. Lower vehicle
  13. 32. Attach front wheel • Screw in 4 bolts
  14. 33. Lower vehicle
  15. 34. Secure front wheel • Tighten 4 bolts 110 Nm
  16. 35. Close bonnet

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