Remove
- 1. Remove toothed belt
- 2. Remove right engine damping block • Attach engine to engine crane (1) • Detach right engine damping block from side member – Unscrew 3x bolts • Detach right engine damping block from right engine damping block bracket – Unscrew 2x bolts • Detach engine damping block bracket from cylinder head and engine block – Unscrew 3x bolts
Note. Use engine transport shackle
- 3. Remove toothed belt tightening roller • Unscrew bolt
Important. Cleaning the thread is essential.
- 4. Clean the thread in the cylinder block
Install
- 5. Install toothed belt tensioning device • Insert toothed belt tensioning device with new bolt – Free spring leg (1) of toothed belt tension roller must engage in recess (arrow) of pump module • Tighten bolt 20 Nm
- 6. Install right engine damping block • Attach engine damping block bracket to cylinder head and engine block – Tighten 3x bolt 60 Nm • Attach right engine damping block to right engine damping block bracket – Tighten 2x new bolt 80 Nm + 45° • Attach right engine damping block to side member – Tighten 3x bolt 60 Nm • Unhitch engine from engine crane.