How to Replace the Cylinder Liner Opel Frontera A

Cylinder Liner, Replace

Cylinder heads - see corresponding operation.

Oil pan - see operation 'Gasket, Oil Pan, Replace.

Pistons with con - rods - see corresponding operation.

Cylinder liner - use Puller KM - 8084 to remove liner.

Shims from cylinder liner or cylinder block recess - keep shims with related liner.

Distortion of cylinder block - see operation 'Cylinder Block, Check for Plane Surface'.

Cylinder liners and bores with clean kerosene or diesel fuel.

Blow dry all surfaces with compressed air.

Cylinder liner into cylinder block as illustrated - turn cylinder liner clockwise and counter - clockwise to ensure correct position.

Cylinder liner recess dimension 'A' - use a dial indicator and measure on camshaft side.

Dimension 'A' = 0.11 to 0.23 mm.

Cylinder liner.

Select a shim (1) to give correct cylinder liner projection of 0.01 to 0.06 mm.

Shim dimensions

0.15 mm

0.17 mm

0.20 mm

0.23 mm

Selected shim (7) to cylinder liner.

New O - rings (2, 3 and 6) to cylinder liner.

Lubricate lower liner location (4) in cylinder block.

Apply Loctite AVX to corner of liner seat (5) and uniformly to upper part of liner (1).

Cylinder liner into cylinder block - ensure shim (7) is correctly positioned, use Retainer KM - 8087 to lock cylinder liner in position.

Excess Loctite from cylinder block

Pistons with con - rods - see corresponding operation.

Oil pan - see operation 'Gasket, Oil Pan, Replace.