Timing Gear Case, Remove and Install
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Cylinder head and oil pan - see corresponding operations.
Fan blade.
| .D. ICON11.tif | 0,75 | 0,75 | tiff;; Important! |
|---|---|---|---|
| Fan blade retaining bolt has left hand thread. | |||
| .P. C5618.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Alternator V - belt and, if present, the oil pump for power steering.
Electric cable from alternator.
Oil lines from vacuum pump.
| Push alternator to one side and remove together with bracket. | |||
|---|---|---|---|
| .P. C5617.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Crankshaft pulley - counterhold flywheel with KM - 652 on starter ring gear. | |||
| .P. C8012.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Water pump. | |||
| .P. C5621.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Injection pump. | |||
| .P. C8013.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
| Fuel pump. | |||
| .P. C8014.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Oil filter cartridge and adapter with oil thermostat.
| Oil line to vacuum pump from timing gear case. | |||
|---|---|---|---|
| .P. C8015.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Oil pump housing cover.
| Oil pump gears. | |||
|---|---|---|---|
| .P. C5627.tif | 9 | 7,5 | tiff;; |
| .D. ICON01.tif | 0,75 | 0,75 | tiff;; Remove, Disconnect |
Timing gear case and clamp in vice.
Pump drive shaft - counterhold pump drive shaft with KM - 131 and unscrew union nut.
Screw out all closure plugs.
| .D. ICON05.tif | 0,75 | 0,75 | tiff;; Clean |
All parts.
| .D. ICON06.tif | 0,75 | 0,75 | tiff;; Inspect |
|---|---|---|---|
| All parts. | |||
| .P. C8016.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
New timing gear case in vice.
Screw in closure plugs with new gaskets.
Pump drive shaft in timing gear case - insert parallel key into shaft and actuating cam of fuel pump, thread drive pinion and union nut onto shaft and tighten.
| .D. ICON09.tif | 0,75 | 0,75 | tiff;; Tighten (Torque) |
Union nut - 160 Nm / 118 lbf ft.
| Counterhold shaft with KM - 131. | |||
|---|---|---|---|
| .P. C8017.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Coat new timing gear case gaskets with a little grease and stick to cylinder block.
Timing gear case and tighten.
| .D. ICON11.tif | 0,75 | 0,75 | tiff;; Important! |
|---|---|---|---|
| Note differing lengths of fastening bolts. | |||
| .P. C5626.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Oil pump gears into oil pump housing.
Coat new gasket with grease and stick to oil pump housing.
| .D. ICON07.tif | 0,75 | 0,75 | tiff;; Measure |
Gear play - see corresponding operation 'Oil Pump, Overhaul'.
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
|---|---|---|---|
| Cover. | |||
| .P. C5627.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Adapter with oil thermostat.
All lines to vacuum pump on timing gear case.
| New oil filter cartridge - lightly lubricate gasket and tighten cartridge by hand. | |||
|---|---|---|---|
| .P. C8015.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Water pump with new gasket.
| .D. ICON11.tif | 0,75 | 0,75 | tiff;; Important! |
Note differing lengths of fastening bolts.
| Press new shaft seal ring into timing gear case with KM - 289, use fastening bolt and washer to fasten pulley. | |||
|---|---|---|---|
| .P. C8018.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Crankshaft pulley - note the parallel key in journal.
Alternator with bracket, electric cable.
Oil lines to vacuum pump.
V - belt and tension.
Oil pump for power steering, if present, and tension.
V - belt.
| .D. ICON09.tif | 0,75 | 0,75 | tiff;; Tighten (Torque) |
|---|---|---|---|
| Pulley fastening bolt 220 Nm / 162 lbf ft. - counterhold flywheel with KM - 652 at starter ring gear. | |||
| .P. C5617.tif | 9 | 7,5 | tiff;; |
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Injection pump.
| .D. ICON08.tif | 0,75 | 0,75 | tiff;; Adjust |
|---|---|---|---|
| Injection pump - see corresponding operation. | |||
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
Fan blade - left - hand thread bolt.
| .D. ICON09.tif | 0,75 | 0,75 | tiff;; Tighten (Torque) |
Fan blade bolt - 22 Nm / 16 lbf ft.
| .D. ICON02.tif | 0,75 | 0,75 | tiff;; Install, Connect |
|---|---|---|---|
| Cylinder head and oil pan - see corresponding operations. | |||
| .P. C5618.tif | 9 | 7,5 | tiff;; |