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Mixture Control Oxygen Sensor Replacement (Without Diesel Particulate Filter) Opel Agila B

Engine Control and Fuel System - D13A ~575 words

Remove

  1. 1. Download data from engine control module using Tech 2
  2. 2. Perform “Reset” before replacement of mixture control oxygen sensor • Use Tech 2
  3. 3. Raise vehicle
  4. 4. Release 2x front wheel house protective panelling from front panelling • Remove 4x clip (1)
  1. 5. Release front panelling from lower front body panel • Remove 3x bolt (1)
  1. 6. Lower vehicle
  2. 7. Release front panelling from 2x front wing • Remove 2x screw (1)
  3. 8. Release front panelling from upper front body panel • Remove 2x clip (3), 4x bolt (2)
  1. 9. Remove front panelling from vehicle • Release front panelling from 2x side bracket (1) – Pull off • Disconnect 2x harness connector from 2x front fog lamp (if installed)

Note. 2x technician are required.

  1. 10. Disconnect intercooler outlet hose (1) from intercooler (4) • Release clip
  2. 11. Disconnect intercooler inlet hose (3) from intercooler • Release clip
  3. 12. Remove intercooler from vehicle • Remove bolt (2), then lift upwards to release from 2x rubber mount
  1. 13. Disconnect front body harness from mixture control oxygen sensor harness • Disconnect harness connector – Release harness connector lock
  2. 14. Release mixture control oxygen sensor harness connector from bracket • Release clip
  3. 15. Release harness for mixture control oxygen sensor from upper front body panel • Release clip
  4. 16. Release mixture control oxygen sensor harness from intercooler outlet pipe • Release 2x clip (2) • Release from clip (1)
  1. 17. Remove mixture control oxygen sensor (1) from primary catalytic converter • Use Socket KM-6179

Install

  1. 18. Install new mixture control oxygen sensor (1) 45 Nm to primary catalytic converter • Apply assembly paste to threads • Use Socket KM-6179
  1. 19. Secure mixture control oxygen sensor harness to intercooler outlet pipe • Secure to clip (1) • Secure 2x clip (2)
  1. 20. Secure mixture control oxygen sensor harness connector to bracket • Secure clip
  2. 21. Secure mixture control oxygen sensor harness to upper front body panel • Secure clip
  3. 22. Connect front body harness to mixture control oxygen sensor harness • Connect harness connector – Secure harness connector lock
  4. 23. Install intercooler (4) to vehicle • Position intercooler to 2x rubber mount • Install bolt (2)
  5. 24. Connect intercooler outlet hose (1) to intercooler • Secure clip
  6. 25. Connect intercooler inlet hose (3) to intercooler • Secure clip
  1. 26. Install front panelling to vehicle • Connect 2x harness connector to 2x front fog lamp (if installed) • Secure front panelling to 2x side bracket (1) – Push on

Note. 2x technician are required.

  1. 27. Secure front panelling to upper front body panel • Install 4x bolt (2), 2x clip (3)
  2. 28. Secure front panelling to 2x front wing • Install 2x screw (1)
  1. 29. Raise vehicle
  2. 30. Secure front panelling to lower front body panel • Install 3x bolt (1)
  1. 31. Secure 2x protective panelling to front panelling • Install 4x clip (1)
  1. 32. Lower vehicle
  2. 33. Program mixture control oxygen sensor • Connect Tech 2 to diagnostic socket • Select F0: DIAGNOSTICS • Select corresponding vehicle identification • Select F1: ENGINE • Turn "ON" Ignition and press CONFIRM • Press CONFIRM again for mixture control oxygen sensor • Select F5: Programming • Select Program mixture control oxygen sensor; then select CONFIRM • Follow menu guide in Tech 2 to end of program
  3. 34. Turn off Tech 2 then remove from vehicle • Disconnect Tech 2 from diagnostic socket

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