Fuel Injector Feed Pipes Replacement — Opel Agila B (2008-2011)

Fuel Injector Feed Pipes Replacement Opel Agila B

1. Before performing ANY work on fuel system or its components, switch OFF ignition and wait until pressure has dropped sufficiently (approximately 30 seconds). This waiting period is absolutely essential for fuel rail to be depressurised
2. Disconnect battery negative lead • Release nut
3. Remove engine cover (1) from engine • Remove 4x bolt

4. Remove engine cover bracket and camshaft cover insulation (1) from engine • Remove 2x bolt (2)

5. Remove intercooler outlet pipe (2) from engine • Release clip (1) • Remove 5x bolt

6. Release 4x fuel injector feed pipe (1, 2) from high pressure pump and fuel injector • Unscrew 8x union nut
7. Remove 4x fuel injector feed pipe • Install 8x blanking plug
8. Disconnect fuel leak back pipe from fuel return pipe • Release clip (3)

9. Install 4x new fuel injector fuel feed pipe (1, 2) to fuel injection fuel rail assembly and 4x fuel injector • Remove 16x blanking plug • Install 8x pipe union; do not tighten at this stage
10. Secure 4x fuel injector fuel feed pipe (1, 2) to 4x fuel injector • Secure 4x pipe union 27 Nm
11. Secure 2x fuel injector fuel feed pipe (1) to fuel injection fuel rail assembly • Secure 2x pipe union 29 Nm
12. Secure 2x fuel injector fuel feed pipe (2) to fuel injection fuel rail assembly • Secure 2x pipe union 32 Nm
13. Connect leak back pipe to fuel return pipe • Secure clip (3)

14. Install intercooler outlet pipe (2) to engine • Secure clip (1) • Secure 5x bolt 11 Nm

15. Install engine cover bracket and cylinder head cover insulation (1) to engine • Install 2x bolt (2) 11 Nm

Fuel Injector Feed Pipes Replacement Opel Agila B