Fuel Feed Intermediate Pipe Replacement Opel Agila B

Remove

1. 1. Before performing ANY work on fuel system or its components, switch OFF ignition and wait until pressure has dropped sufficiently (approximately 30 seconds). This waiting period is absolutely essential for fuel rail to be depressurised
2. 2. Disconnect battery negative lead • Release nut
3. 3. Remove engine cover (1) from engine • Remove 4x bolt

4. 4. Remove engine cover bracket and camshaft cover insulation (1) from engine • Remove 2x bolt (2)

5. 5. Remove intercooler outlet pipe (2) from engine • Release clip (1) • Remove 5x bolt

6. 6. Remove fuel feed intermediate pipe (1) from high pressure pump and fuel injection fuel rail assembly • Release 2x pipe union • Install 4x new blanking plug

Install

7. 7. Install fuel feed intermediate pipe (1) to high pressure pump and fuel injection fuel rail assembly
8. 8. Secure fuel feed intermediate pipe union to fuel rail • Secure union 32 Nm
9. 9. Secure fuel feed intermediate pipe union to high pressure pump • Secure pipe union 27 Nm

10. 10. Install intercooler outlet pipe (2) to engine • Secure clip (1) • Secure 5x bolt 11 Nm

11. 11. Install engine cover bracket and cylinder head cover insulation (1) to engine • Install 2x bolt (2) 11 Nm

12. 12. Install engine cover (1) to engine • Install 4x bolt 8 Nm

13. 13. Connect battery negative lead • Secure nut 11 Nm
14. 14. Program all volatile memories – see operation “Program Volatile Memories”