Fuel Filter Replacement — Opel Agila B (2008-2011)

Fuel Filter Replacement Opel Agila B

1. Remove engine control module - see operation “Engine Control Module Replacement”
2. For right drive vehicle, disconnect harness connector (3) from mass air flow (MAF) meter
3. For right drive vehicle, disconnect intake hose from air cleaner assembly (2) • Release clip
4. For right drive vehicle, release coolant hose (1) from air cleaner assembly • Release clip
5. For right drive vehicle, release harness for MAF meter from air cleaner assembly • Release clip
6. For right drive vehicle, remove air cleaner assembly from battery tray and upper front panel • Remove 2x bolt (4) • Pull up to release 2x locator from battery tray

7. Raise vehicle
8. Drain fuel from fuel filter into a suitable collecting container • Position collecting container below • Release bleed screw (1) until fuel filter assembly is fully drained • Secure bleed screw 1.5 Nm

9. Lower vehicle
10. Release fuel filter assembly from support bracket • Slide off
11. For left drive vehicle, remove front fuel filter protector (1) from rear fuel filter protector • Remove bolt (2), then release locator

12. Remove fuel filter assembly with rear fuel filter protector (if installed) from engine compartment • Disconnect harness connector (1) • Disconnect fuel line (2) from fuel filter cover – Release integral clip using Dismantler KM-796-A • Install new blanking plug to fuel line • Install new blanking plug to fuel filter cover • Disconnect 2x fuel line (3) from fuel filter housing – Release 2x integral clip using Dismantler KM-796-A • Install 2x new blanking plug to 2x fuel line • Install 2x new blanking plug to fuel filter housing

13. Install fuel filter assembly to Fuel Filter Locking Tool EN-46784-020
14. Remove fuel filter (2) from fuel filter housing • Remove fuel filter cover (3) from fuel filter housing – Use Fuel Filter Locking Tool (1) EN-46784-010 • Remove seal from fuel filter housing

Note. Observe alignment of the fuel filter cover.

16. Install new fuel filter (2) to fuel filter housing • Install new seal to fuel filter housing • Install fuel filter cover (3) to fuel filter housing 30 Nm – Use Fuel Filter Locking Tool (1) EN-46784-010

Note. Ensure correct alignment of the fuel filter cover.

18. Install fuel filter assembly with rear fuel filter protector (if installed) to engine compartment • Remove 2x blanking plug from 2x fuel line • Remove 2x blanking plug from fuel filter housing • Connect 2x fuel line (3) to fuel filter housing – Secure 2x integral clip • Remove blanking plug from fuel line • Remove blanking plug from fuel filter cover • Connect fuel line (2) to fuel filter cover – Secure integral clip • Connect harness connector (1)

19. For left drive vehicle, install front fuel filter protector (1) to rear fuel filter protector • Secure locator, then install bolt (2)
20. Secure fuel filter assembly to support bracket • Slide on

21. For right drive vehicle, install air cleaner assembly (2) to battery tray and upper front panel • Push down to secure 2x locator to battery tray • Install 2x bolt (4)
22. For right drive vehicle, secure harness for MAF meter to air cleaner assembly • Secure clip
23. For right drive vehicle, secure coolant hose (1) to air cleaner assembly • Secure clip
24. For right drive vehicle, connect harness connector (3) to MAF meter
25. For right drive vehicle, connect intake hose to air cleaner assembly • Secure clip

26. Install engine control module - see operation “Engine Control Module Replacement”
27. Bleed fuel system • Turn ignition on for 5 seconds, then switch off • Repeat this 6 times then check engine starts

Fuel Filter Replacement Opel Agila B