Contents Wiring diagrams Section: DOHC Diesel Engine All sections

Torque Guide Values (Z 17 DTH) Opel Meriva A

Nm
Adapter - engine damping block to cylinder block40
Adapter - engine damping block to engine damping block support60 Nm + 30° + 15°
Starter to cylinder block38.2
Exhaust manifold to cylinder head69
Battery support to body15
Oil filter housing cover to oil filter housing25
Torsional vibration damper to toothed belt drive gear19.6
Rear reaction member to front axle body80
Front reaction member at transmission95
Front reaction member at front axle unit60
Throttle body connection - exhaust gas recirculation9.8
High pressure line to high pressure pump Ø6.35 mm25
High pressure line to accumulator Ø6.35 mm25
High pressure line to injector Ø6.35 mm25
High pressure line to high pressure pump Ø6.00 mm30
High pressure line to accumulator Ø6.00 mm30
High pressure line to injector Ø6.00 mm30
Pressure reservoir to cylinder block24
Intake manifold to cylinder head24
Accelerator pedal to bulkhead9
Transverse link guide joint to steering knuckle60 1)
Alternator to alternator support (M10)46.1
Alternator to alternator support (M8)18.6
Transmission bracket to transmission60
Transmission to oil pan40
Transmission to cylinder block60
Sheathed glow plug to cylinder head17.5
Rear reaction member bracket to transmission80 Nm +45° - 60°
Throttle valve module bracket to throttle valve module, camshaft housing24
Rear crankshaft seal ring holder to cylinder block9,8 1)
Injector holder to camshaft housing2)
Camshaft sensor bracket to camshaft housing9.8
Throttle valve connection bracket to throttle valve connection24
Throttle valve connection bracket to camshaft housing24
Heat shield to exhaust manifold11.7
Heat shield to pre-catalytic converter11.7
High-pressure pump drive gear to high-pressure pump69
Wiring trough to cylinder head6
Ribbed V-belt guide roller to alternator support38.2
Wiring harness bracket to thermostat housing9.8
Coolant pump ribbed V-belt pulley to coolant pump16,3
Steering intermediate shaft clamp bolt to steering gear22
Exhaust gas recirculation cooler to exhaust manifold28,5
Exhaust gas recirculation cooler to camshaft housing24
Exhaust gas recirculation cooler to exhaust gas recirculation connection, exhaust manifold28,5
Coolant pipe to cylinder block95.1
Lower radiator bracket to front axle body15
Coolant pump to cylinder block24
Charge air pipe to inlet manifold24
Charge air pipe to exhaust gas recirculation connection24
Air cleaner housing to bracket15
Engine damping block (left) to side member25
Engine damping block (right) to side member40
Engine control unit to bracket9.8
Left rear engine transport shackle to camshaft housing, exhaust gas recirculation connection24.5
Left front, right rear engine transport shackle63,7
Camshaft housing cover to camshaft housing9.8
Camshaft housing to cylinder head (M10)26.5
Camshaft housing to cylinder head (M8)21.6
Camshaft sprocket at camshaft with part number 9732033563,7
Camshaft sprocket at camshaft with part number 98021306111
Oil drain bolt to lower section of oil pan78.4
Oil pressure regulating valve in cylinder block29.4
Oil pressure switch to cylinder block20.6
Oil filter housing to cylinder block110
Oil dipstick guide tube to upper section of oil pan9.8
Oil pump drive gear to oil pump3)
Oil pump cover to cylinder block9.8
Oil pump intake pipe to cylinder block25.5
Oil baffle to cylinder block18.6
Turbocharger oil feed line to turbocharger20.6
Turbocharger oil feed line to cylinder block27.5
Vacuum pump oil feed line to vacuum pump, cylinder block21.6
Oil pan upper section to transmission (M10)40
Upper section of oil pan to cylinder block9.8
Lower section of oil pan to upper section of oil pan9.8
Con-rod bearing cap on con-rod24,5 + 100° 1)
Wheel to wheel hub110
Hose clamps of the air intake and charge air hoses5
Flywheel to crankshaft29,4 + 60° 1)
Coolant temperature sensor to thermostat housing22.5
Crankshaft sensor to cylinder block9.8
Boost pressure sensor to intake manifold9.8
Camshaft sensor to bracket6,9
Exhaust gas recirculation connection to thermostat housing24
Tie rod to steering knuckle35 1)
Starter to transmission60
Starter to cylinder block38.2
Thermostat housing to cylinder head24
Turbocharger to exhaust manifold1st tightening: 24 1)
2nd tightening: 48
Safety valve to cylinder block39.2
Brake servo vacuum line to vacuum pump18
Front axle body to body90 Nm + 45° + 15° 1)
Pre-catalytic converter to turbocharger45
Heat exchanger to oil filter housing12
Rear toothed belt cover to camshaft housing9.8
Rear toothed belt cover to cylinder block9.8
Upper toothed belt cover to cylinder head9.8
Lower toothed belt cover to oil pump housing9.8
Toothed belt drive gear to crankshaft196
Toothed belt tension roller at cylinder head with part number 9730945938.2
Toothed belt tension roller at cylinder head with part number 9737629649
Toothed belt guide roller to cylinder block80.4
Cylinder head to cylinder block39.2 Nm +60° + 60 1)

1

) Use new fastening nuts/bolts

2

) Tighten bolt to 40 Nm, slacken bolt, then tighten bolt to 32 Nm

3

) Tighten nut to 60 Nm, slacken nut, wait for 60 sec., then tighten nut to 60 Nm