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Contents Wiring diagrams Section: Diesel Engine All sections

Special Service Tools Opel Astra H

Diesel Engine 63 illustrations
KM-161-BPusher tool
Press tie rod end out of steering knuckle
KM-301Measuring bridge
Measure the piston projection
KM-313Plane hammer
Remove axle body in connection with KM-902
KM-328-BPuller
Pulling out various bearings and plugs
KM-412-AEngine Overhaul Stand
To hold the removed engine
KM-412-36Engine adapter
To hold engine in conjunction with KM-412-A
KM-468-BHolding Wrench
Counterhold wheel hub when fitting axle nut
KM-470-BAngular Torque Wrench
Tightening cylinder head bolts according to angle°
KM-471Adapter
Check pressurised cooling system in conjunction with cooling system tester
KM-498-BOil Pressure Manometer
Engine oil pressure with KM-6342
MKM-558-10Closure cap
Sealing brake fluid reservoir
MKM-571-BDial gauge
KM-596-ATemperature measuring device
Temperature gauge
MKM-604-DTorx Bit and Socket Set
Removing and installing torx bolts
MKM-610Torque Wrench, 1/2"
Range 30 - 130 Nm
MKM-611Torque Wrench, 3/8"
Range 10 - 60 Nm
KM-662-CHolding Wrench
Toothed belt drive gear, slackening/tightening bolt
MKM-669Torque Wrench, 1/2"
Range 50 – 300 Nm
KM-796-AAssembly clamp
To open quick-release fittings for fuel system
KM-807Sealing plug
Sealing the fuel lines
MKM-883-2Adapter plate
Holding the engine together with MKM-883-1 and MKM-883-3
KM-902Remover
Removing axle bodies in conjunction with KM-313
KM-904Base Frame
To remove/install engine and transmission with KM-6001-A
KM-913-AInstallation Wrench
Tension the ribbed V-belt tension roller
KM-915Expander
To remove guide joint from steering knuckle
KM-956-1Grip
Holding camshaft timing gears to slacken/tighten bolt in conjunction with KM-6347
KM-2358Wire ropes
Hitching engine
KM-6001-AEngine Mount
To centre engine in conjunction with MKM-6173
KM-6015Sealing plug
Sealing the fuel lines
KM-6042Remover
Remove shift cables from shift guide assembly
KM-6129Remover/Installer
Removal/installation of oxygen sensors in manifold using MKM-611
KM-6182-1Pliers, straight
Removing and installing space-saving clamps
KM-6182-2Pliers, curved
Removing and installing space-saving clamps
KM-6182-3Pliers, flexible shaft
Removing and installing space-saving clamps
KM-6327Adapter
Seal coolant compensation tank to check cooling system for leaks - with KM-471
KM-6347Holder
Holding camshaft timing gears to slacken/tighten bolts in conjunction with KM-956-1
KM-6349Fixing rod
To fix tensioning pulley of ribbed V-belt
KM-6390Centring Tool
Removing and installing front axle and aligning subframe to vehicle underbody in conjunction with KM-904 and hydraulic jack
MKM-J-6459-BTorque Wrench, 3/8"
Range 0 - 11 Nm
MKM-6600-1Torque wrench 4-40 Nm
Small torque wrench with narrow range for use in restricted spaces, together with MKM-6600-100, MKM-6600-200 and MKM-6600-300
MKM-6600-2Torque wrench 20-120 Nm
Large torque wrench with wide range for use in restriced spaces, together with MKM-6600-100, MKM-6600-200 and MKM-6600-300
MKM-6600-100Torque wrench socket set
Sizes: E8, E10, E11, E12, E14, E16, E18, E20, E22, E24 for use in constricted spaces, together with MIM-6600-1 and MKM-6600-2
MKM-6600-200Box spanner socket set
Sizes:10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 24, 27 for use in constricted spaces, together with MIM-6600-1 and MKM-6600-2
MKM-6600-300Open-ended spanner socket set
Sizes:10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 24, 27 for use in constricted spaces, together with MIM-6600-1 and MKM-6600-2
KM-J-37228Separation Tool
To disconnect oil pan
EN-46783Adapter
For checking compression together with EN-46791
EN-46786Remover
Removing injectors in conjunction with KM-328-B
EN-46787Holder
Holding camshaft sprocket when slackening/tightening fastening bolt - together with KM-956-1
EN-46788Locking Tool
Attach crankshaft sprocket
EN-46789Locking Tool
Attach camshafts
EN-46790Remover
Detach diesel fuel high pressure pump drive gear
EN-46792Flywheel Locking Device
To lock flywheel or drive disc
EN-46793Installer
Installation of oil pump seal ring, crankshaft, front
EN-46794Socket wrench
Remove/install oil pan screws at transmission side
EN-46796Socket wrench
Remove/install oil pan screws
EN-46797Valve Lifter Depressor
Depression of valve tappet together with EN-46799
EN-46799Locking Tool
Securing the valve tappet in lower position together with EN-46797
EN-47630Crankshaft retainer
Holding toothed belt drive gear of crankshaft together with KM-956-1
EN-47631Socket wrench, short
Remove/install oil pan screws via subframe
EN-47632Cleaner
Cleaning the injector shaft
EN-47656-1Pressure test plug - connection piece
Testing seal of charge air system in conjunction with tyre filling device
EN-47656-2Pressure testing plug
Testing seal of charge air system in conjunction with tyre filling device
EN-48389Removing/installing wrench
Glow plug removal/installation, SW 10 mm

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