Contents Wiring diagrams Section: Diesel Engine All sections

Recommended Torque Values Opel Astra H

Z 19 DT / Z19DTLNm
EGR valve25
Axle shaft in wheel hubRelease to 150 Nm, 45°, then 250 Nm 1)
Engine damping block adapter (M10)50
Engine damping block adapter (M8)25
Exhaust manifold to cylinder head25 1)
Battery bracket to battery support7
Battery support15
Crash box to bulkhead25
Oil filter housing cover25
Differential pressure sensor to bracket4
Rear reaction member to transmission80
Front reaction member to front axle body55
Torsional vibration damper25
Accumulator to cylinder head25
Front panelling2.5
Guide joint to steering knuckle50
Alternator to cylinder head70
Glow plug8
Coolant pipe bracket9
Intermediate shaft bracket to engine block55
Compressor support to oil pan50
Turbocharger heat shield to turbocharger9
Accumulator high pressure line to high pressure pump23
Accumulator high pressure line to injector23
High-pressure pump to high-pressure pump bracket25
High-pressure pump gear50
Crankshaft pulse pick-up9
Injector32
Wiring harness to alternator (M6)5
Wiring harness to alternator (M8)10
Positive distribution wiring harness to positive terminal10
Wiring harness of fuse carrier4.5
Ribbed V-belt tensioner50
Steering column intermediate shaft clamp bolt22
EGR cooler to cylinder head (nut)9
EGR cooler to cylinder head (bolt)25
Crankshaft bearing cap to cylinder block25 Nm + 100° 1)
Air intake pipe to cylinder head cover9
Exhaust gas recirculation metal tube25
Upper engine cover9
Engine damping block to engine damping block adapter55
Engine damping block to transmission55
Engine damping block to side member35
Cylinder head cover to cylinder head10
Camshaft sprocket120 1)
Camshaft sensor9
Upper ribbed V-belt guide roller50
Oil drain bolt20
Oil pressure switch25
Oil filter housing with heat exchanger50
Oil dipstick guide tube to oil pan9
Oil pump to cylinder block9
Turbocharger oil return line to turbocharger9
Turbocharger oil return line to cylinder block25
Turbocharger oil feed line to cylinder block15
Oil pan to transmission40
Oil pan to cylinder block (M6)9
Oil pan to cylinder block (M8)25
Pedal sensor to bulkhead12
Swing arm to spring strut support tube55 1)
Con-rod bearing25 Nm+ 60° 1)
Wheel to wheel hub110
Manual transmission to oil pan (M10)40
Manual transmission to cylinder block (M12)10 + 60
Air filter housing bolt15
Coolant temperature sensor20
Charge pressure sensor to intake manifold9
Rail pressure sensor in accumulator70
Tie rod to steering knuckle30 Nm + 90° + 15° 1)
Starter25
Particle filter temperature sensor55
Pre-catalytic converter temperature sensor55
Thermostat housing to cylinder head25
Vacuum line to cylinder head cover9
Lower engine compartment cover onto front axle body5
Lower ribbed V-belt guide roller50
Vacuum reservoir with retaining plate to cylinder head25
Compressor to support22
Front exhaust pipe to DPF20 1)
Front exhaust pipe to pre-catalytic converter20
Front axle body to underbody90 Nm + 45° + 15° 1)
Torque converter to flywheel30
Toothed belt tension roller25
Toothed belt guide roller50
Toothed belt cover (M6)9
Toothed belt cover (M8)25
Toothed belt drive gear to crankshaft340
Cylinder head cover10
cylinder head20 Nm + 65 Nm + 90° + 90° + 90° 1)
Intermediate shaft to intermediate shaft support18
Intermediate shaft to steering gear22 1)

1

) Fasten with new nuts and bolts