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Replace Right Engine Damping Block Opel Astra H

Diesel Engine 3 illustrations ~264 words

Remove

  1. 1. Open bonnet
  2. 2. Remove air cleaner housing
  3. 3. Raise vehicle by its full height
  4. 4. Detach the lower engine cover and right engine splash guard
  5. 5. Fit and adjust KM-6397 • Fit KM-6397 – Insert upper bracket (2) with support plate below lower oil pan – Attach lower bracket (3) – Tighten 2x bolts (1) • Adjust KM-6397 – Screw in 2x adjusting bolts (4)

Note. Support plate (5) must lie flat against oil pan

  1. 6. Fit KM-6001-A • Detach front right bracket (1) • Insert KM-6001-A • Attach front right bracket • Insert journals (4) and (5) in guide holes in front axle body • Tighten 2x guide rails – Tighten 3x bolted connections • Adjust support bearings (2) and (3)

Note. Attaching KM-6001-A guarantees perfect alignment of the drive unit with the front axle body

Note. The guide journals must be seated free from play in the support bearings

  1. 7. Lower vehicle by its full height
  2. 8. Remove right engine damping block (1) • Detach from right engine damping block adapter – Unscrew 3x bolts (2) • Detach from side member – Unscrew 3x bolts (3)

Install

  1. 9. Install right engine damping block • Attach engine damping block to adapter – Tighten 3x bolt 55 Nm • to side member – Tighten 3x bolt 35 Nm
  2. 10. Raise vehicle by its full height
  3. 11. Remove KM-6001-A
  4. 12. Remove KM-6397
  5. 13. Attach the lower engine cover and right engine splash guard
  6. 14. Lower vehicle by its full height
  7. 15. Install air cleaner housing
  8. 16. Close bonnet