Timing Belt System Replace
Tools Required
DW110-060 Engine Assembly Support Fixture
EN-48245 Timing Belt Adjuster - Camshaft Holder
EN-48246 Timing Belt Adjuster - Crankshaft Holder
Remove
- Disconnect the negative battery cable.
- Remove the beauty cover. Refer to Beauty Cover Replace .
- Remove the charge air system hoses and ducts. Refer to Charging Air System Replace .
- Remove the accessory belt. Refer to Accessory Belt and Tensioner Replace .
Important: Only lift the engine far enough to take the weight off the engine mount assembly, or damage to the mount and lifting equipment failure may occur.
- Support the engine assembly using the engine assembly support fixture DW110-060.
- Remove the engine mount damping block. Refer to Engine Mount Assembly (RH Side) Replace .
- Remove the timing belt upper cover.
- Remove the accessory belt idler.
- Remove the tensioner. Refer to Accessory Belt and Tensioner Replace .
- Remove the crankshaft pulley.
- Remove the timing belt lower cover.
- Remove the engine mount bracket.
- Remove the timing belt tensioner.
- Remove the timing belt.
- Remove the camshaft sprocket.
Install
- Install the engine mount bracket.
- Install the timing belt lower cover.
- Install the crankshaft pulley.
- Install the accessory belt idler.
- Install the timing belt upper cover.
Tighten
Tighten the engine mount bracket bolts to 45 N•m (33.1 lb-ft).
Tighten the timing belt lower cover bolts to 11 N•m (97.4 lb-in).
Tighten the crankshaft pulley bolts to 34 N•m (25.1 lb-ft).
Tighten the accessory belt idler bolt to 52 N•m (38.4 lb-ft).
Tighten the timing belt upper cover bolts to 11 N•m (97.4 lb-in).