Timing Belt Adjustment
Remove
- For removing and installing timing belt system components, refer to Timing Belt System Replace .
- Remove the vacuum pump. Refer to Vacuum Pump Replace .
Adjust
- Rotate the camshaft and align the hole on the top point.
- Rotate the crankshaft and align the mark on the crankshaft sprocket.
- Remove the crankshaft holder hole cap bolt (a).
- Insert the crankshaft holder EN-48246 into the crankshaft holder hole (b).
Note: Rotate the crankshaft sprocket a little and simultaneously insert the crankshaft holder.
- Install the camshaft holder EN-48245 onto the camshaft rear side (c).
- Align the sprocket mark on the timing belt rear cover mark.
- Install the camshaft sprocket with the tightening bolt manually.
- Install the timing belt.
- Install the timing belt tensioner with the tightening bolt manually.
- Turn the hex-key (a) tab in a count-clockwise direction to tension the belt. Turn until the point aligns with the notch (b).
- Aligning with notch, install the timing belt tensioner bolt.
- Install the camshaft sprocket bolt.
Tighten
Tighten the timing belt tensioner bolt to 25 N•m (18.4 lb-in).
Tighten the camshaft sprocket bolt to 133 N•m (98.1 lb-in).
- Remove the camshaft holder EN-48245 and crankshaft holder EN-48246.
- Turn the crankshaft in a clockwise direction more 2 cycles and check the mark on the crankshaft sprocket.
- After alignment of the timing belt, install the crankshaft holder hole cap bolt.
Tighten
Tighten the crankshaft holder hole cap bolt to 30 N•m (22.1 lb-ft).
Important: If No.1 cylinder is not aligned at TDC point, rework again above procedure No.3 to No.9 until aligned.
Important: Because the setting of these service special tools aligns No.1 cylinder at TDC point, if not exactly aligned, will have an influence on engine performance and emission.
Install
- Install the vacuum pump. Refer to Vacuum Pump Replace .