Exhaust Manifold Replace Opel Antara I

Exhaust Manifold Replace

Remove

Warning: Do not remove when the exhaust manifold parts are hot.

1. Disconnect the negative battery cable.
2. Remove the beauty cover. Refer to Beauty Cover Replace .
3. Remove the charge air system hoses and ducts. Refer to Charging Air System Replace .

4. Remove the PCV valve and adapter. Refer to PCV Valve and Adapter Replace .

5. Remove the exhaust heat shield.

6. Remove the pre-catalyst. Refer to Catalytic Converter Replace .
7. Remove the turbocharger from the exhaust manifold. Refer to Turbocharger Replace .

8. Remove the EGR cooler inlet pipe from the EGR valve with the gasket.
9. Remove the exhaust manifold with the EGR cooler inlet pipe.
10. Remove the EGR cooler inlet pipe from the exhaust manifold.

Install

1. Install the EGR cooler inlet pipe to the exhaust manifold.
2. Install the exhaust manifold to the cylinder head with a new gasket.
3. Install the EGR cooler inlet pipe to the EGR valve with a new gasket.

Tighten

Tighten the EGR cooler inlet pipe nuts (to exhaust manifold) to 33 N•m (24.3 lb-ft).

Tighten the exhaust manifold nuts to 33 N•m (24.3 lb-ft).

Tighten the EGR cooler inlet pipe bolts (to EGR valve) to 20 N•m (14.8 lb-ft).

4. Install the exhaust manifold heat shield.

Tighten

Tighten the exhaust manifold heat shield nuts and bolt to 20 N•m (14.8 lb-ft).