Transmission fluid, changing (TF-80SC AWD; 2006-2007)
Special tools T9997278 WRENCH Tool number: T9997278 Tool description: WRENCH Tool boards: T9997363 HOSE Tool number: T9997363 Tool description: HOSE Tool boards
Scheme 1408
Note. Some variation may occur. However, the essential information in the illustrations is always correct.
Scheme 1409
Remove the splash guard.
Scheme 1410
| WARNING | Avoid skin contact with the specified material. |
| WARNING | Be prepared to collect escaping fluid. |
Remove the integrated level plug (Torx 40).
Scheme 1411
Remove the draining plug.
Drain the transmission fluid.
Install the drain plug. Use a new gasket, lubricate it with ATF oil. Tighten to Tightening torque
9997278
Install the level plug by hand, Reuse the O-ring.
Remove the air cleaner (ACL) housing
Scheme 1412
| CAUTION | Make sure that tools and equipment are clean, free of foreign material and lubricant. |
Remove the filler plug (Torx 55).
Lower a filler nozzle or a hose with funnel into the filler hole.
Install the air cleaner (ACL) housing. See Install the air cleaner (ACL) housing .
Scheme 1413
| WARNING | Be prepared to collect escaping fluid. |
9997363
Scheme 1414
Remove the oil cooler's return line from the transmission.
Scheme 1415
Remove the oil cooler's return line from the oil cooler.
Scheme 1416
Install the return line on the oil cooler as shown.
Scheme 1417
Install hose on the return line with a hose clamp. 9997363
| CAUTION | The plastic hose is quite hard. Tighten the hose clamp hard to avoid leakage in the connection. |
| WARNING | Be prepared to collect escaping fluid. |
Fill with 4l of oil. Use transmission fluid. Lubrication transmission
Apply the parking brake. Move the gear selector lever to position P.
Start and run the engine at idle.
Shift through all the positions between P and D on the gear selector. Stop for 2 seconds per position. Switch off when air bubbles are visible in the hose.
Fill with 2 liters of oil. Start the engine again and allow it to idle. Switch off when air bubbles are visible in the hose.
Fill with 2 liters of oil again. Start the engine and allow it to idle. Switch off when air bubbles are visible in the hose.
Install return hose to transmission and oil cooler.
Remove the integrated level plug.
Top up with oil until it starts to run out of the transmission.
Install the level plug by hand.
Check the oil level. Oil level, checking
Reset the counter when replacing the transmission. Resetting adaptation and counter for "Transmission oil, changing"
Transmission fluid, replacing (AW50/51 AWD; W55-50/51SN; 2003-2009)
Note. Oil grade: Only automatic transmission fluid (ATF). Dexron III (the fluid must have a G license). This is usually given as "Dexron III (G-xxxxx)" where xxxxx is a 5 digit serial number. "Dexron III-G" (without a number) may also occur. The Volvo P/N for this oil is 1161521-8 (1 liter container).
| WARNING | Avoid skin contact with the transmission fluid. |
Refilling
Apply the parking brake. Move the gear selector lever to position P.
Fill with approximately 2 liters of oil.
Start the engine. Allow the engine to idle.
Turn the engine off when air bubbles start to become visible in the hose.
Fill with approximately 2 liters of oil.
Start the engine again and let it idle.
Turn the engine off when air bubbles start to become visible in the hose.
Remove the hose from the oil cooler hose. Detach it from the connection to the cooler. Install the hose in the normal position on the cooler and the transmission.
Checking the transmission fluid level
See Check the transmission oil level .