Repair manual
Wiring diagrams
Volvo S60 I Repair Manual
Step-by-step repair and maintenance instructions for the Volvo S60 I (2000–2004): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
124sections
4150articles
ENManual language
- Control Modules - Design and Function - 1 of 4 6
- Control Modules - Signal Specifications
- Control Modules - Design and Function - 4 of 4 7
- Control Modules - Design and Function - 2 of 4 5
- Control Modules - Design and Function - 3 of 4 3
- Accessory Electronic Module (Aem) Diagnostic Trouble Code (DTC) Index
- Rear Electronic Module (REM) Diagnostic Trouble Code (DTC) Index
Accessory Electronic Module (Aem), Alarm, Parking Assistance - Installation Instructions, Accessories
16 subsections- Accessory Electronic Module tailored reversing warning system
- Preparations, cargo compartment
- Finishing work
- Alarm, basic kit
- Movement sensor
- Parking assistance module (PAM), rear
- Removing the rear bumper
- Installing the sensors
- Installing, rear bumper
- Parking assistance, front
- Preparations in the cargo compartment
- Reverse warning system
- Installing the holders
- Switch for the sensor shut off function
- Preparations
- Tilt sensor
- Brake Control System - General Diagnostics and Tests 2
- Brake Control System - Specifications, Electrical/electronic 2
- Brake Control System - Removal, Replacement and Installation 4
- Brake Control System - Symptom Related Diagnostic Procedures 4
- Anti-Lock Brake System (ABS) & Brake Control Module (BCM) Diagnostic Trouble Codes - 1 of 2 6
- Brake Control System - Cleaning, Inspection and Adjustment 2
- Brake Control System - Design and Function 4
- Anti-Lock Brake System (ABS) & Brake Control Module (BCM) Diagnostic Trouble Codes - 2 of 2 6
- Brake Control System - Specifications, Other 3
- Brake Control System - Component Location
- Brake Control Module (BCM) Diagnostic Trouble Code (DTC) Index
- Active Yaw Control, Yaw Rate Sensor - Removal & Installation 5
- Wheel Sensor - Removal & Installation 3
- Abs/stc - Torque Angle Tightening, Test Drive 3
- Yaw Rate Sensor/lateral Acceleration Sensor - Removal & Installation
- Automatic A/c-Heater Systems - S60 & S80 5
- Climate Units - Component Location 2
- Climate Units - Cleaning, Inspection and Adjustment 2
- Climate Units - General Diagnostics and Tests 2
- Climate Control Module (Ccm) - Diagnostic Trouble Codes - 1 of 2 5
- Climate Units - Specifications, Electrical/electronic 3
- Climate Units - Removal, Replacement and Installation 5
- Climate Control Module (Ccm) - Diagnostic Trouble Codes - 2 of 2 6
- Climate Units, Cooling System - Symptom Related Diagnostic Procedures 5
- Climate Units - Symptom Verification 2
- Climate Units - Specifications, Other 3
- Climate Units - Design and Function 3
- Climate Units - Specifications, Mechanical 2
- Climate Units - General Safety Information
- Climate Units - Lubrication Oil, General Information 2
- Climate Units - Overhaul Instructions
- Engine Heater, Parking Heater - Installation Instructions, Accessories 2
- Climate Control Module (Ccm) Diagnostic Trouble Code (DTC) Index
- HVAC - Removal & Installation 3
- HVAC & Restraints - Signal Descriptions 2
- HVAC - Refrigerant Draining
- HVAC - Refrigerant Precautions
- HVAC - Oil Refilling 3
- Passenger Compartment Temperature Sensor - Removal & Installation
- Fluorescent Tracing Agent - Filling
- HVAC Temperature Sensor, Compressor - Replacing
- Pressure Sensor/receiver Drier - Removal & Installation 2
- Servicing - A/t 6
- Removal & Installation - A/t (AW55-50/51SN) 8
- Removal & Installation - A/t (AW50/51AWD) 8
- Servicing - A/t (AW55-50/51SN) 8
- Servicing - A/t (AW50/51AWD) 7
- Transmission - General Diagnostics and Tests 2
- Transmission - Removal, Replacement and Installation - 2 of 2 6
- Transmission - Specifications, Electrical/electronic 2
- Transmission Control Module (TCM) Transmission Diagnostic Trouble Codes - 1 of 7 4
- Transmission, Oil Temperature Sensor - Removal & Installation 6
- Transmission Control Module (TCM) Transmission Diagnostic Trouble Codes - 2 of 7 8
- Transmission - Cleaning, Inspection and Adjustment 8
- Transmission Control Module (TCM) Transmission Diagnostic Trouble Codes - 3 of 7 6
- Transmission Control Module (TCM) Transmission Diagnostic Trouble Codes - 4 of 7 5
- Transmission - Removal, Replacement and Installation - 1 of 2 4
- Transmission Control Module (TCM) Transmission Diagnostic Trouble Codes - 5 of 7 4
- Transmission Control Module (TCM) Transmission Diagnostic Trouble Codes - 6 of 7 5
- Transmission Control Module (TCM) Transmission Diagnostic Trouble Codes - 7 of 7 6
- Transmission - Symptom Related Diagnostic Procedures 7
- Transmission - Specifications, Other 5
- Transmission - Design and Function
- Transmission Control Module (TCM) - Design and Function 3
- Transmission - Specifications, Torque Specifications 2
- Transmission - Component Location
- Transmission Oil Cooler - Removal, Replacement and Installation 3
- Transmission - Installation Instructions, Accessories
- Transmission Control Module (TCM) Diagnostic Trouble Code (DTC) Index
- Transmission - Oil Level Check & Flush Cleaning 4
- Transmission, Oil & Oil Filter - Removal & Installation 5
- Transmission - Control System & Fluids 6
- Transmission Cable, Control Module - Removal & Installation 6
- Transmission - Replacing 6
- Transmission Oil - Checking Oil Grade & Level 4
- Transmission - Installation 2
- Transmission Control Module (TCM) - Adaptation
- Gearbox, Gear Shift Position Sensor - Adjustment, Removal & Installation 4
- Cable Harness, Control System, Gearbox - Replacing 2
- Gear Selector Lever Knob - Replacing 2
- Solenoid Control, Gear Selector & Line Pressure - Removal & Installation 6
- Transmission Control System Cover - Removal & Installation
- Carrier Plate - Replacing 2
- Test Drive - Information
- Printed Circuit Board, Gear Selector Assembly/top Panel - Replacing
- Shift Lock Solenoid, Transmission Fluid - Removal & Installation 2
- Input Speed Sensor, Clutch Pedal Position Sensor - Removal & Installation 5
- Final Drive - Removal & Installation
- Input/output Speed Sensor - Removal & Installation
- Emission Control System Visual Inspection Procedures - General Information 3
- Intake/exhaust, Engine Timing, Compression, Cooling System, Evap, Fuel - Symptom Related Diagnostic Procedures 7
- Crankcase Ventilation, Intake and Exhaust System - Cleaning, Inspection and Adjustment 3
- Catalytic Converter & Heated Oxygen Sensor - Theory & Operation
- EGR Mixer/gasket - Replacing 2
- Crankcase Ventilation System - Cleaning
- Evap Carbon Filter Canister - Replacing
- Wiring - Diagnostics and Tests
- Cables and Fuses - General Diagnostics and Tests 4
- Cables and Fuses - Removal, Replacement and Installation 7
- Electrical - Signal Specifications 3
- Electrical - Tightening Torque
- Central Electronic Module (Cem), Rear Electronic Module (REM), Upper Electronics Module (Uem) - Diagnostic Trouble Codes - 1 of 13 5
- Central Electronic Module (Cem), Rear Electronic Module (REM), Upper Electronics Module (Uem) - Diagnostic Trouble Codes - 2 of 13 3
- Central Electronic Module (Cem), Rear Electronic Module (REM), Upper Electronics Module (Uem) - Diagnostic Trouble Codes - 3 of 13 4
- Central Electronic Module (Cem), Rear Electronic Module (REM), Upper Electronics Module (Uem) - Diagnostic Trouble Codes - 4 of 13 5
- Central Electronic Module (Cem), Rear Electronic Module (REM), Upper Electronics Module (Uem) - Diagnostic Trouble Codes - 5 of 13 4
- Cables and Fuses - Component Location
- Central Electronic Module (Cem), Rear Electronic Module (REM), Upper Electronics Module (Uem) - Diagnostic Trouble Codes - 8 of 13 3
- Central Electronic Module (Cem), Rear Electronic Module (REM), Upper Electronics Module (Uem) - Diagnostic Trouble Codes - 6 of 13 4
- Central Electronic Module (Cem), Rear Electronic Module (REM), Upper Electronics Module (Uem) - Diagnostic Trouble Codes - 7 of 13 4
- Central Electronic Module (Cem), Rear Electronic Module (REM), Upper Electronics Module (Uem) - Diagnostic Trouble Codes - 9 of 13 3
- Central Electronic Module (Cem), Rear Electronic Module (REM), Upper Electronics Module (Uem) - Diagnostic Trouble Codes - 10 of 13 3
- Central Electronic Module (Cem), Rear Electronic Module (REM), Upper Electronics Module (Uem) - Diagnostic Trouble Codes - 11 of 13 3
- Central Electronic Module (Cem), Rear Electronic Module (REM), Upper Electronics Module (Uem) - Diagnostic Trouble Codes - 12 of 13 5
- Central Electronic Module (Cem), Rear Electronic Module (REM), Upper Electronics Module (Uem) - Diagnostic Trouble Codes - 13 of 13 3
- Vehicle Communication (Aem, Cem & REM) Modules - Specifications 3
- Cables and Fuses - Specifications, Mechanical
- Cables and Fuses - General Information
- Central Electronic Module (Cem) Diagnostic Trouble Code (DTC) Index
- Electrical - Signal Specifications - 1 of 3 3
- CAN Network - Information 4
- Battery, Central Electronic Module (Cem), Wiring & Terminals - Inspection, Removal & Installation 2
- Integrated Relay/fusebox, Breakout Box - Removal & Installation
- Engine Compartment Relays - Replacement & Identification
- Frozen Values - Description 3
- Central Electrical Unit, Engine Compartment - Replacing
- Connecting Breakout Box
- Electrical - Signal Specifications - 3 of 3
- Electrical - Breakout Box 2
- Relay/fuse Box, Reserve Battery, REM & TCM - Removal & Installation 3
- Electrical - Signal Specifications - 2 of 3
- Rocker panel reinforcement, replacing
- Side member front, replacing
- Removing the front side member, common information
- Installing the front side member, common information
- Headlamp support frame, replacing
- Side member upper, joining
- Side member, upper, replacing
- Spare wheel well, replacing
- Wheel housing, front, replacing
- Wheel housing, rear, replacing
- Preparatory work
- HSS material
- HSS steel
- Bracket for the rear bumper
- Removing rivets
- Joint and cutting points
- Replacing roof arch, front and rear windshield frame
- Roof panel, replacing
- Exposing And Removing Relay Box In Passenger Compartment
- Relay Position
- Installing The Relay Box In The Passenger Compartment
- Preparations
- Installing The Control module
- Ordering And Programming Software
- Finishing
- Other Information
- Fusebox
- Replacing Relays, Shunts And Fuses
- Installing The Integrated Relay / Fusebox In The Cargo Compartment
- Removing The Control Module
- Check
- Ordering Software
- Exposing
- Relay / fuse
- Lower section
- Main Fuse
- Installing The Connectors
- Replacing The Relay For The Electrical Engine Block Heater
- Installing The Relay
- Preparatory work
- Removing the connector
- Installing the connector
- Central electrical unit, installing
- Finishing work
- Battery, Replacing
- Central Electronic Module (CEM), Replacing
- Information
- Disconnecting The Battery Lead
- Removing The Soundproofing Panel On The Driver's Side
- Installing The Central Electronic Module (CEM)
- Programming Data
- Fusebox, Passenger Compartment, Replacing
- Integrated Relay/Fusebox, Engine Compartment, Replacing
- Main Fuse, Cargo Compartment, Replacing
- Rear Electronic Module (REM), Replacing
- Ignition Off
- Removing The Left Cargo Compartment Side Panel
- Installing The Rear Electronic Module (REM)
- Installing The Left Cargo Compartment Side Panel
- Vehicles With Xenon Headlights, Without Four C
- Replacing The Accessory Electronic Module
- Central Electrical Unit Engine Compartment, Replacing
- Integrated Relay/Fuse Box Cargo Compartment/Rear Electronic Module, Replacing
- Reinstalling And Checking
- Cable Shoe
- Connectors, Repair
- Connector
- Connector, Dismantling
- Central Electrical Unit (ECM/TCM)
- Dismantling
- Data Link Connector (DLC), Dismantling
- Connecting
- Phone Module (PHM), Replacing
- Removing the collision protection system over the steering gear
- Installing the control system cover
- Installing the sub-frame
- Installing components in the steering gear and sub-frame
- Installing the nuts securing the ball joint to the control arm and the anti-roll bar to the link rods
- Installing the collision protection system over the steering gear
- Installing the bracket for the heated oxygen sensor (HO2S)
- Installing the screw for the drive shaft
- Installing components on the sub-frame
- Installing the splash guard under the engine
- Installing the air cleaner (ACL) housing
- Transmission, manual
- Transmission, automatic
- Other
- Constant velocity joint boot, grease quantity
- Gearbox, Removing
- Connectors, Transmission, Disconnecting / Connecting
- Ground Cable
- Negative Lead, Battery, Replacing
- Removing Cover Control System
- Installing Cover Control System
- Generators & Regulators - Specifications, Removal & Installation 7
- Battery and Mounting - General Diagnostics and Tests 3
- Battery and Mounting - Maintanance & Storage 2
- Battery and Mounting - Specifications, Other
- Battery - Removal, Replacement and Installation 3
- Battery and Mounting - Removal, Replacement and Installation 3
- Charging & Starting - Symptom Related Diagnostic Procedures 7
- Charging & Starting - Specifications
- Battery and Mounting - Design and Function
- Alternator and Regulator - Design and Function
- Battery and Mounting - Specifications, Electrical/electronic
- Battery and Mounting - General Safety Information
- Battery and Power Consumption - General Information 2
- Battery and Mounting - Component Location
- Alternator and Regulator - Component Location
- Battery Isolator - Service Programs 2
- Alternator and Regulator - Removal, Replacement and Installation 2
- Battery and Mounting - Cleaning, Inspection and Adjustment
- Batery - Fault Tracing & Testing 2
- Battery Holder - Identification 2
- Charging System, Relay/fusebox - Removal & Installation 4
- Condenser, Replacing
- Installing the condenser
- Filling Refrigerant And Checking For Leaks
- Installing the Bumper Shell And Air Guide
- Receiver Drier, Replacing
- Installing the dryer filter
- Accumulator/Receiver Drier, Replacing
- Installing the receiver drier
- Preparatory Work
- Important Information
- Before Starting Work On the Condenser
- Condenser - Work in the engine compartment
- Condenser - Work Under the Car
- Removing the condenser
- Filling refrigerant and detecting leaks
- Installing the bumper cover and air baffle
- Finishing
- Evaporator
- Before Starting Work On the Expansion Valve
- Magnet Clutch AC Compressor, Replacing
- Removing the Auxiliaries Belt
- Removing the splash guard
- Installing the Solenoid Coil
- Installing the Lock Ring
- Installing the air conditioning (A/C) compressor
- Installing the Auxiliaries Belt
- Installing the Battery Negative Cable
- Refrigerant And Leak Detection
- Installing the Splash Guard
- Receiver Drier Hoses
- Before Starting Work On the Compressor Or Magnetic Clutch Compressor
- Work in the Engine Compartment
- Pipes/Hoses
- Installing pipes
- Installing Hoses
- Expansion Valve, Replacing
- Pipe Receiver Drier, Replacing
- Pipe/Hose, Compressor, Replacing
- Pipes/Hoses, Replacing
- Evaporator, Replacing
- Needle Valve, Service Valve, Replacing
- Air Cleaner Passenger Compartment, Replacing
- Defroster Duct, Windshield
- Air Ducts On the B-Post In the Dashboard
- The Air Duct For the Dashboard Nozzle, Side Defroster (Passenger Side)
- The Front Air Duct On the Floor For the B-Post Vent
- The Rear Air Duct On the Floor For the B-Post Vent
- The Front Air Ducts On the Floor For the Rear Floor Vent
- The Rear Air Ducts On the Floor For the Rear Floor Vent
- Dashboard vent, side defroster (passenger side)
- Ventilation Vents And Seals, Replacing
- The Outer Vents On the Dashboard And the Seal
- Dashboard Vent, Side Defroster (Driver's Side)
- Vents On the Side Panel On the Center Console
- B-Post Vent
- Air Ducts And Seals, Replacing
- Damper Motor Temperature, Replacing
- Installing the Temperature Damper Motor, Passenger Side
- Removing the Temperature Damper Motor, Driver's Side
- Installing the Temperature Damper Motor, Driver's Side
- Removing
- Heat Exchanger, Replacing
- Removing Steering Column Covers
- Removing Soundproofing Panels
- Removing Cable For Key Interlock
- Installing Heat Exchanger
- Installing Steering Shaft's Universal Joint On Lower Steering Shaft
- Installing the Floor Lighting
- Installing Cable For Key Interlock
- Installing Lever Module
- Installing Steering Column Covers
- Installing Driver's Airbag Module
- Checking Function On Steering Column
- Blower Fan Motor Passenger Compartment Temperature Sensor, Replacing
- Installing the Blower Fan Motor, Passenger Compartment Temperature Sensor
- Climate Control Unit, Replacing
- Preparations
- Before Starting Work On the Climate Control System
- The Climate Control Unit On the Passenger Compartment Member
- Other Work In the Passenger Compartment
- Ordering Software
- Replacing the Heat Shield For the Thermostatic Expansion Valve
- Damper Motor Module (DMM) Air Distribution, Replacing
- Installing the Damper Motor Module (DMM) For Air Distribution
- Damper Motor Module (DMM) Defroster, Replacing
- Installing the Damper Motor Module (DMM) For the Defroster
- Damper Motor Module (DMM) Recirculation, Replacing
- Installing the Damper Motor Module (DMM) For Recirculation
- Damper Motor Module (DMM) Temperature, Replacing
- Installing the Damper Motor Module (DMM) For Temperature On the Passenger Side
- Removing the Damper Motor Module (DMM) For Temperature On the Driver's Side
- Installing the Damper Motor Module (DMM) For Temperature On the Driver's Side
- Temperature Sensor, Evaporator, Replacing
- Damper Motor, Air Distribution, Replacing
- Damper Motor, Defroster, Replacing
- Damper Motor, Recirculation, Replacing
- Damper Motor, Floor/Defroster, Replacing
- Climate Control Module (CCM), Replacing
- Installing the Climate Control Module (CCM)
- Removing the Front Panel
- Installing the Front Panel
- Ordering Software For the Climate Control Module (CCM)
- Replacing Dashboard Environment Panel
- Front Panel, Replacing
- Control Module, Engine Coolant Heater, Replacing
- Points To Observe When Replacing The Control Module
- Removing the Control Module
- Control Module
- Engine Coolant Heater, Replacing
- Fuel Injection Nozzle/Fan Motor/Pressure Equalizer, Replacing
- Fan And Combustion Chamber
- Blower Fan Motor And Motor Mounting
- Fuel Injection Nozzle, Atomizer And Outer Nozzle Head
- Wires
- The Fuel Line Quick-Release Connector
- The Heater
- Final Check
- Fuel Pipe, Auxiliary Heater, Replacing
- Fuel Pump, Auxiliary Heater, Replacing
- Fuel Line And Fuel Pump
- Fuel Pump And Fuel Line
- Glow Plugs, Engine Coolant Heater, Replacing
- Installing the Glow Plug
- Removing the Heater
- Removing the Water Pump
- Removing the Fuel Pump (FP)
- Removing the Glow Plugs
- Bleeding the Fuel System
- Water Pump Engine Coolant Heater, Replacing
- Overheat Protection Thermostat/Flame Sensor/Engine Coolant Temperature Sensor, Replacing
- Removing Components
- Heating the Shrink Tubing
- Removing the Bumper Cover, Air Baffles And Combustion Preheater Module (CPM)
- Installing the Water Pump And Rubber Cap
- Installing Components
- Removing the Control Module For the Engine Coolant Heater
- Installing the Control Module For the Engine Coolant Heater
- Installing the Engine Coolant Heater
- Removing the Fuel Injection Nozzle, Blower Fan Motor And Pressure Equalizer
- Combustion Chamber
- Pressure Equalizer With Fuel Line
- Heat Exchanger And Glow Plug
- Installing the Fuel Pump (FP) For the Engine Coolant Heater
- Installing the Heat Exchanger
- Replacing the Fuel Line For the Engine Coolant Heater
- Removing the Fuel Line For the Engine Coolant Heater
- Installing the Fuel Line For the Engine Coolant Heater
- Replacing the Glow Plugs Of the Engine Coolant Heater
- Installing the Glow Plug For the Engine Coolant Heater
- Replacing the Overheat Protection Thermostat, the Flame Sensor And the Engine Coolant Temperature Sensor
- Removing the Overheat Protection, Thermostat Flame Sensor And Coolant Temperature Sensor
- Installing the Overheat Protection, Thermostat Flame Sensor And Coolant Temperature Sensor
- Replacing the Water Pump For the Engine Coolant Heater
- Removing the Water Pump For the Engine Coolant Heater
- Installing the Water Pump For the Engine Coolant Heater
- Remote Controlled Parking Heater
- Alarm Signal Outputs
- Telemute Function For Non-Integrated Mobile Phones
- Aftermarket Radio Unit
- Signal Output For RTI (road Traffic Information) (Japan Only)
- General
- Reading Off Input And Output Signals
- Activating Components And Functions
- Downloading Software And Replacing The Control Module
- Signals
- Electrical Feed Pump
- Parameters, Status
- Engine started
- Differential electronic module (DEM), voltage
- Central electronic module (CEM), voltage
- Oil temperature
- Oil pressure
- Solenoid, current
- Pump, current
- Wheel speed
- Number of detected errors
- Brake pedal
- Parking brake
- Power supply, Differential Electronic Module (DEM)
- Power supply, pump motor
- Power supply, pressure reducing valve
- ECU-temperature
- Active On Demand Coupling (AOC)
- Replacing The Control Module
- Add Accessories
- Parking Heater
- Functions
- Additional Heater And Parking Heater
- Terminology
- Central Electronic Module
- Climate Control Module
- Driver's Door Module
- Driver Information Module
- Inclination Sensor Module (Market Dependent/Option)
- Mass Movement Sensor (Market Dependent/Option)
- Passenger Door Module
- Rear Electronic Module
- Siren Control Module
- Upper Electronic Module
- Alarm System
- Activating The Alarm
- Deactivating The Alarm
- Reduced Alarm
- Special Functions
- Acknowledgments
- Alarm
- Reading Off The Alarm Cause
- Triggering The Alarm
- Deactivation
- Reduced Alarm Function
- Reading And Erasing The User Information
- Antenna
- Audio Remote Control (Option)
- Road Traffic Information System (RTI) (Option)
- TV-Receiver (Option)
- A Battery Works As Follows
- Battery Types
- State Of Charge, SOC
- High Temperatures
- Cycling
- Low Electrolyte Level
- Deep Discharging
- Incorrect Charging
- Corrosion
- AGM-Battery
- Active Material
- Ampere (A)
- Ampere Hours (Ah)
- Battery Acid
- Battery Water
- CCA
- Cell
- Cycle
- DIN
- Electrical Current
- Electrode
- Electrolyte
- Separator
- Grid
- Short-Circuit
- Cold Cranking Amperes
- Charging
- Direct Current, DC
- Plate
- SAE
- Self-Discharge
- Sulfation
- Acid Density
- Discharge
- Stand-By Voltage
- Stand By Current Consumption
- Volt (V)
- Volvo Battery Analyzer 3100
- Surface Charging
- Immobilizer
- Heated Oxygen Sensors (HO2S)
- Mass Air Flow (MAF) Sensor (2005-)
- Throttle Position (TP) Sensor
- Fuel Pump (FP) Relay, (2002-2004)
- Oil Level Monitoring (2004-, Certain Markets And Models Only)
- Reading Input And Output Signals
- Activation Of Components
- STC switch
- STC switch indicator
- Extrapolation counter
- Wheel acceleration
- Vehicle reference speed
- Vehicle speed CAN signal
- The vehicle acceleration
- The brake disc temperature
- Power supply
- Activating Components
- Pump Motor
- Inlet Valve Left Front
- Right Front Inlet Valve
- Inlet Valve Left Rear
- Inlet Valve Right Rear
- Outlet Valve Left Front
- Outlet Valve Right Front
- Outlet Valve Left Rear
- Outlet Valve Right Rear
- TRACS/STC Inlet Valve
- Control Module And ABS Hydraulic Modulator
- Stop (Brake) Lamp Switch
- ABS Control
- STC (Stability And Traction Control) System
- Stability Control
- Traction Control
- Software Downloading
- Signals, ABS Control Module With Or Without STC/TRACS
- Signals ABS Control Module With DSTC (Dynamic Stability And Traction Control)
- STC/DSTC Switch
- Warning Lamps
- Wheel Sensors
- Brake Lamp Switch
- Active Servo Unit, Pedal Pressure Sensor (DSTC only)
- Pedal Position Sensor
- Brake Pressure Sensor (Only DSTC)
- ABS Function
- Electronic Brake Force Distribution (EBD)
- Active Yaw Control
- Signals, Brake Control Module (BCM) With Or Without STC (Stability And Traction Control) / TRACS (Traction Control System)
- Signals, Brake Control Modules (BCM) With DSTC (Dynamic Stability And Traction Control)
- Central Locking
- Reading Off Input And Output Signals, CEM
- Reading Off Parameters, Immobilizer
- Reading Off And Programming Data
- Current Limiting
- Front Fog Lamps
- Front Parking Lamps
- Horn
- Fuel Pump
- Starter Motor
- Parking Heater (Optional Extra)
- Twilight Sensor
- Sun Sensor (Electronic Climate Control Only)
- Reading Off The Parameter Values
- Programming Keys
- Explanation
- Battery voltage, value
- Distance, value
- Passenger compartment temperature, value
- Outside temperature, value
- Engine running, status
- Time, value
- Generator (GEN) (alternator Control Module (ACM))
- Controlling Functions And Menu Selection Using The Steering Wheel Buttons
- Brake Control Module / ABS Control Module
- SRS (Supplemental Restraint System) Control Module
- Locking System
- Initiation
- Locking And Unlocking Doors
- Locking And Unlocking The Fuel Tank Filler Cover, Models Without Fuel Tank Filler Cover Opening Via Remote Switch
- Locking And Unlocking The Fuel Tank Filler Cover, Models With Fuel Tank Filler Cover Opening Via Remote Switch (Market Dependent)
- Opening And Unlocking The Trunk (S60/S80)
- Automatic Functions
- Deadlocked (Market Dependent)
- Two Step Unlocking (Market Dependent)
- Power Child Lock (Option)
- Valet Locking (option on S60/S80 only)
- Acknowledgment (Market Dependent)
- 2 Stage Locking Function
- Standard Locking Function With Deadlocking
- Opening The Trunk Lid/Tailgate
- Locking/Unlocking The Fuel Tank Filler Cover
- Indication Of The Status Of The Doors, Hatches And Lock Motors
- Automatic Locking When Driving
- Automatic Locking After Unlocking
- Rear Electronic Module (REM)
- Central Electronic Module (CEM)
- Standard Locking Function
- Deadlock
- Valet Locking Mode
- Unlocking The Trunk Lid/Tailgate
- Unlocking The Fuel Tank Filler Cover
- Contact Breakers At Doors And Hatches
- Automatic Locking
- Re-Locking
- Text Message For The Lock System
- Remote Control
- Panic Function
- Unlocking Using The Key
- Air Conditioning
- Air Distribution System
- Refrigerant
- Hoses, pipes
- Recirculation
- Defroster vents
- Floor vents
- Blower Fan
- Filter
- Compressor
- Evaporator
- Condenser (Air Cooled Heat Exchanger)
- Service Valves
- Evacuation Valves
- Switches, Dashboard Environment Panel, (Lower Section)
- Reading Off Extended Fault-Tracing Information
- Fan current, value
- Fan switch, value
- Fan level, value
- Voltage fan, value
- Left temperature damper motor, status
- Right temperature damper motor, status
- Recirculation damper motor, status
- Damper motor floor / ventilation status
- Damper motor, defroster, status
- Pulses from the temperature sensor for the fan motor, value
- Temperature, value
- Evaporator temperature sensor, value
- Air conditioning (A/C), status, compressor status
- Linear pressure, value
- Voltage, passenger compartment temperature sensor, value
- Sun sensor, sensor signal, value
- Twilight sensor, sensor signal, value
- Temperature damper motor, left position, value
- Damper motor, temperature right position, value
- Recirculation damper motor position, value
- Floor / ventilation damper motor position, value
- Damper motor defroster position, value
- Automatic breaker, activated, status
- Floor, activated, status
- Defroster, activated, status
- Max defroster, activated, status
- Air conditioning (A/C) on, activated, status
- Air conditioning (A/C) off, activated, status
- Recirculation activated, status
- Ventilation, activated, status
- Seat heater left front activated, status
- Seat heater right front activated, status
- Defroster / heated rear windshield, activated, status
- Sensor signal, air quality sensor (AQS), status
- Air quality sensor pulse width, value
- Dashboard environment panel, button identity, status
- Dashboard environment panel, button activated, status
- Dashboard environment panel, button status
- Carconfigstatus, adjustable head restraint, status
- Carconfigstatus, folding door mirrors, status
- Carconfigstatus, bifuel, status
- Carconfigstatus, private locking, status
- Carconfigstatus, STC (stability and traction control), status
- Carconfigstatus, DSTC (dynamic stability and traction control), status
- Carconfigstatus, auxiliary lamps, status
- Carconfigstatus, reduced alarm, status
- Carconfigstatus, child-proof lock, status
- Switch Functions, Dashboard Environment Panel, (Lower Section)
- Signals
- Twilight Sensor
- General
- Reading Off Input And Output Signals
- Reading Off Extended Fault-Tracing Information
- Programming The Climate Control Module (CCM), Customer Adaptation
- Identifying The Damper Motors
- Downloading Software And Replacing The Control Module
- Steering wheel angle
- LED IY status
- LED IX status
- LED A status
- LED B status
- LED R1 status
- LED R2 status
- LED R3 status
- LED R4 status
- Power supply, steering wheel angle sensor module (SAS)
- Power supply, central electronic module (CEM)
- LED circuit 1 status
- LED circuit 2 status
- Signal voltage, signal A
- Signal voltage, signal B
- LED circuit 1 current
- LED circuit 2 current
- Software Downloading
- Signals For The Control Module For The Steering Wheel Angle Sensor
- Heated Oxygen Sensors (HO2S)
- Fuel Pump (FP) Relay
- Air Leakage Flow Via Throttle Unit
- Legal Requirements Emissions
- Parameters
- Quick-Tests, Calibrations
- Readiness Monitor (Certain Markets Only)
- Emergency Mode, Back-Up Mode "Limp-Home"
- Frozen Values
- To Decide The Intensity Of A Malfunction
- The Door Lock
- Driver's Door Module
- Passenger Door Module (PDM)
- Activating Components And Functions
- Reading Off And Programming Data
- Central Locking
- Functions In The Door Mirrors
- Service Reminder Indicator (SRI)
- Brake Warning Lamp
- Tachometer
- General Warning Lamp
- Malfunction Indicator Lamp (MIL)
- Illumination In Driver Information Module (DIM)
- Immobilizer
- Throttle Position (TP) Sensor
- Main Relay (System Relay)
- Misfiring
- Misfire Affecting Emission Levels
- Catalytic Converter Damage
- Substitute Value
- Lighting The Malfunction Indicator Lamp (MIL)
- Camshaft Control (CVVT)
- Bulb
- Ballast
- Lighting The Headlamp
- Combined High And Low Beam
- Automatic Level Control
- Safety
- Lamp
- Lighting The Lamp
- Charge Regulator
- Charging
- Generator (GEN) Design
- Stator
- Rotor With Slip Rings
- Cooling Fans
- Rectifier
- Charge Regulator (Alternator Control Module (ACM))
- Freewheel
- Current Limiting
- Activating Components
- Driver Information Module (DIM)
- Programming
- Programming Ignition Keys
- The Immobilizer System
- Error Message In The Driver Information Module (DIM).
- Antenna Ring
- Engine Control Module (ECM)
- Electrical Faults
- Communication Failure
- Faults Discovered By Slave Nodes
- LIN Message
- Advantages Of A Network
- Reading Off The Parameter Values
- Activating/Deactivating Volvo On Call Plus (USA only)
- Service Check For Volvo On Call / Volvo On Call Plus
- Control Panel
- Maneuvering Seats Without Memory
- Locks
- Back-Up Lamp
- Brake Light
- Reading Off Static Data
- Alarm
- Alarm
- Back-Up Lamp
- Brake Light
- General
- Reading Off The Parameter Values
- Activating Components And Functions
- Explanation
- Battery Voltage, Value
- Distance, Value
- Passenger Compartment Temperature, Value
- Outside Temperature, Value
- Engine Running, Status
- Time, Value
- Downloading Software And Replacing The Control Module
- Battery Voltage
- Signals
- Downloading Software
- Preparations
- Verification
- Downloading
- Confirmation
- Completion
- Ordering Software Products
- Software Products
- Re-Downloading
- Upgrading
- Total Upgrading CAN/MOST
- Individual Configuration
- The Volvo Central Database
- Reading Off Input And Output Signals
- Reading Off The Control Module Identity
- Software Downloading
- Controlling Functions And Menu Selection Using The Steering Wheel Buttons
- Electrical Function
- Front Airbags
- Inflatable Curtains
- SRS Indication
- Activating The Collision Protection System
- Activation Levels For The Collision Protection System
- Activating The Side Impact Protection System
- Fault Indication
- Reading Off The Parameters
- ID Number Storage For Occupant Weight Sensor (OWS) (certain Markets And Models Only)
- The Occupant Weight Sensor (OWS) System (USA/CDN - certain models only)
- Side Impact Sensor
- Side Impact Air Bags
- Seat Belt Buckle
- Deploying Airbags / Seat Belt Tensioners
- Deployment Levels For Airbags And Seat Belt Tensioners (1999-2000)
- Deployment Levels For Airbags And Seat Belt Tensioners (2001-)
- Deployment Of Side Impact Protection (SIPS) Bags
- Data Read-Out
- SRS (Supplemental Restraint System)
- Activating Components
- Continuously Controlled Chassis Concept (Four-C)
- Changing The Driving Mode (R Line)
- Changing The Driving Mode (Non R Line)
- Prioritizing
- Two Types Of Message
- Compatibility
- Configuration
- Electrical Faults
- No Communication From The Control Module
- Faulty Communication
- Advantages Of A Network
- High And Low Speed Sides On The Network
- Transfer Speeds
- Terminating Resistor
- Cables, CAN H and CAN L
- Controller Area Network (CAN) Message
- Quality Factor
- Display
- Remote Control
- GPS Navigation
- RTI (Road Traffic Information)
- Tire Pressure Monitoring System (TPMS)
- Tire Pressure Messages
- Transmission, General
- Differential
- Power Flow
- Towing
- Synchronization
- Shift Mechanism
- Back-Up (Reverse) Inhibitor
- Clutch, General
- Hydraulic Clutch Control Mechanism With Concentric Slave Cylinder (CSC)
- Self-Adjusting Clutch (SAC)
- Oil Cooler
- Controlling The Shift Solenoids When Shifting
- Shifting Program
- Other Modes
- Park / Neutral Position (PNP) Function
- Adaptation Data
- Emergency Mode In The Event Of A Fault
- Gear Position Indicator
- Speed Sensor, Output Shaft
- Regulating The Solenoids When Gearshifting
- Regulating The Lock-Up Function
- Gearshift Program
- Other Programs
- Reading Off And Programming Data
- Programming Remote Controls
- Quick Check Of TPMS
- Automatic Rear View Mirror Anti-Dazzle
- Siren Control Module (SCM)
- Sun Roof
- Rain Sensor Module (RSM)
- Interior Roof Lighting
- Rear View Mirror
- Compass
- Cooling System - Cleaning, Inspection and Adjustment 4
- Cooling System - Specifications, Mechanical
- Cooling System - General Safety Information
- Cooling System - General Information
- Cooling System - Removal, Replacement and Installation 5
- Cooling System - Draining/filling
- Engine Temperature Sensor - Removal & Installation
- Thermostat, Temperature & Pressure Sensor - Removal & Installation 3
- Bicycle holder, roof mounted
- WARNING
- Cars equipped with SRS/SIPS (Airbag) - Warning/Caution
- Collision sensor control module
- Dynamic Space Box 65/85
- Transporting shorter goods
- Removing the space box
- Securing the space box on the load carriers
- Safety checks before a journey
- Relay for electric engine block heater
- Finishing work
- Ski box
- Installing the ski box
- Sliding ski holders
- Applies only to wing profile load carriers with T-grooves
- Space box Xperience
- Opening and closing the space box
- Cable routing
- Installing the connector for detachable tow bars
- Installing the connector for fixed tow bars
- Cargo compartment preparations
- Connecting the fog tail lamp and/or positive power supply / charge function
- Detachable tow hitch (USA / AUS)
- Preparations, rear suspension
- Towbar US/CAN
- Securing the ball holder
- Installing the decal
- Tilting the base unit
- Tilting the base unit back
- Towbar, hitch, license plate holder
- Towbar, hitch, ski carrier
- Wind surfer holder, T-grooves
- Windsurfer holder, square profile
- Supplemental restraint system module, SRS
- Installing the connector for fixed/detachable tow bars
- Checking the 13-pin connector
- Checking the 7-pin connector
- Tow hitch, fixed
- Towbar, adapter
- Preparations
- Towbar, detachable
- Dashboard, Replacing
- Removing the Dashboard
- Installing the Dashboard
- Installing Steering Column Covers
- Replacing the Steering Column Covers
- Center Console, Replacing
- Preparatory Work
- Installing the Center Tunnel Console
- Replacing the Front Box
- Removing the Handset
- Cup Holder, Replacing
- Glove Compartment, Replacing
- Sun Blind Snap Fastener
- Transferring Components
- Installing the Center Console
- Removing the Center Console
- Removing the LED In the Center Console, Continued
- Installing the LED In the Center Console, Continued
- Sun Visor, Replacing
- Ashtray Rear, Replacing
- Installing the Rear Ashtray
- Center Console Compartment Middle, Replacing
- Installing Center Console Compartment
- Cover/Armrest Tunnel, Replacing
- Installing the Cover/Armrest
- Mug Holder Center Armrest Rear Seat, Replacing
- Removing the Mug Holder
- Panel Boot Gear Selector, Replacing
- Installing the Cover Panel Gear Shift Selector
- Side Panel Upper Center Console, Replacing
- Installing the Upper Side Panel, Center Console
- Airbag Driver's Side (SRS), Replacing (3 Spoke Steering Wheel)
- Adjusting the Steering Wheel
- Installing Driver's Airbag (SRS)
- Airbag Module Seat (SIPS), Replacing
- Removing the Battery Lead And Important Information
- Removing Seat Airbag Modules (SIPS)
- Airbag Passenger (SRS), Replacing
- Installing the Passenger Side Airbag (SRS)
- Preparations
- Removing the Contact Reel
- Installing Contact Reel
- End Mounting, Replacing
- Installing Front End Mountings
- IC (Inflatable Curtain) Module, Replacing
- Deployed IC (Inflatable Curtain)
- Preparation
- Installing the Inflatable Curtain
- Removing Seat Belts From the Front Seats
- Installing Seat Belts For the Front Seats
- Rear Seat Belt Buckle
- Front Seat Belt
- Rear Seat Belts
- Front Seat Belt Buckle
- Parcel Shelf
- Supplemental Restraint System Module (SRS)
- Ordering Software
- Programming Control Module
- Removing Driver's Airbag (SRS)
- Collision Sensor, Replacing
- Contact Reel/Steering Wheel Angle Sensor, Replacing
- Seat Belts, Replacing
- Stop Button, Seat Belt, Replacing
- Supplemental Restraint System Module (SRS), Replacing
- Rear Axle, Drive Shafts - General Diagnostics and Tests
- Differential Electronic Module (Dem) - Diagnostic Trouble Codes and Associated Procedures 4
- Rear Axle, Drive Shafts - Specifications, Electrical/electronic 2
- Rear Axle, Drive Shafts - Removal, Replacement and Installation 6
- Rear Axle, Drive Shafts - Symptom Related Diagnostic Procedures 3
- Rear Axle, Drive Shafts - Specifications, Other 2
- Rear Axle, Drive Shafts - Design and Function 3
- Rear Axle, Drive Shafts - Component Location 2
- Propeller Shaft - Removal, Replacement and Installation
- Rear Axle, Drive Shafts - Test Drive Procedures
- Drive Shaft - Replacing 3
- Drive Shaft Seal & Pilot Bearing - Removal & Installation 4
- Pinion Seal Bevel Gear - Replacement
- Active on Demand Coupling (Aoc)/bevel Gear - Replacing 2
- Active on Demand Coupling (Aoc), Temperature/pressure Sensor (AW50/51) - Replacing 2
- Differential Electronic Module (Dem), Drive Shaft, Right - Removal & Installation 3
- Driver Door Module (Ddm), Passenger Door Module (Pdm) - General Diagnostics and Tests
- Doors and Lids - Removal, Replacement and Installation 4
- Doors and Lids - Specifications, Electrical/electronic
- Driver Door Module (Ddm) & Passenger Door Module (Pdm) - Diagnostic Trouble Codes - 1 of 2 3
- Driver Door Module (Ddm) & Passenger Door Module (Pdm) - Diagnostic Trouble Codes - 2 of 2 3
- Doors and Lids - Cleaning, Inspection and Adjustment 3
- Electrical & Accessory Systems - Symptom Related Diagnostic Procedures 5
- Doors, Lids, Lighting, Mirrors - Symptom Related Diagnostic Procedures 4
- Doors, Locking & Unlocking - Symptom Verification 2
- Alarm & Immobilizer - Design and Function 5
- Doors and Lids - Design and Function 3
- Doors and Lids - Specifications, Mechanical
- Alarm, Lock, Wipers, Switches, Sensors - Component Location
- Driver Door Module (Ddm) Diagnostic Trouble Code (DTC) Index
- Passenger Door Module (Pdm) Diagnostic Trouble Code (DTC) Index
- Upper Electronics Module (Uem) Diagnostic Trouble Code (DTC) Index
- Driver Door Module (Ddm) & Passenger Door Module (Pdm) Diagnostic Trouble Code (DTC) Index
- Side Door Lock - Removal & Installation
- Anti-Theft Siren - Removal & Installation
- Rear Side Door Lock Mechanism - Replacing
- Door Modules & Keys - Removal & Installation
- Cable, Internal Handle, Front Side Door, Replacing
- Removing Exterior Handles
- Installing the Exterior Handles
- Removing rivet
- Removing Front Guide Rails
- Installing Front Guide Rails
- Removing the Inner Handle
- Installing the Inner Handle
- Components Front Side Door, Replacing
- Door Panel
- Equipment On And In the Door
- Replacing the External Handle
- Lock Cylinder, Replacing
- Lock Mechanism Front Side Door, Replacing
- Installing the Front Door Lock Mechanism
- Replacing the Door Stop For the Front Side Door
- Installing the Door Stop For the Front Side Door
- Installing the Panel On the Front Door
- Installing the Run-Off Profile And Bracket
- Installing the Side Impact Protection Block
- Transferring Components
- Replacing the Power Window Mechanism
- Motor For the Fuel Tank Filler Cover
- Replacing the Fuel Tank Filler Cover Plate Lock
- Replacing the Fuel Tank Filler Cover Hinges
- Handle, Inner, Front Side Door, Replacing
- Handle, Outer Rear, Side Door, Replacing
- Handle, Outer, Front, Side Door (Non Deadlock), Replacing
- Removing Handle, Outer, Front, Side Door (Deadlock), Replacing
- Key Remote Control, Replacing
- Ignition Key/Remote Control, Adding/Replacing/Erasing
- Model Year 2004
- Lock Mechanism Rear Side Door, Replacing
- Removing Rear Side Door Lock Mechanisms
- Installing the Lock Mechanism For the Rear Side Door
- Drip Guard
- Knee Bolster
- Lock Unit
- Mechanical Cable Internal Handle Rear Side Door, Replacing
- Handle, Outer, Front Side Door, Replacing
- Lock Mechanism, Glove Compartment, Replacing
- Lock Mechanism, Trunk Lid, Replacing
- Installing the Electric Motor For the Power Window
- Window Lift Mechanism Front Side Door, Replacing
- Door Stop Rear Side Door, Replacing
- Installing the Door Stop For the Rear Side Door
- Hinges, Front Side Door, Replacing
- Hinges, Rear Side Door, Replacing
- Replacing the Front Door's Outer Door Skin
- Installing Apron Molding For the Sun Roof
- Control Module, Sun Roof, Replacing
- Installing the Sun Roof Control Module
- Preparations
- Installing the Glass Sun Roof
- Installing the Gutter
- Preparatory Work
- Installing the Mechanism/Mechanical Cable
- Finishing
- Removing the Sun Roof Motor
- Installing the Sun Roof Motor
- Sun Roof, Replacing
- Removing the Sun Roof
- Installing Sun Roof
- Removing the Sun Visor/Inner Cover
- Installing the Sun Visor/Inner Cover
- Installing the Spring Slide Sun Visor/Inner Cover
- Switch Sun Roof, Replacing
- Installing the Switch For the Sun Roof
- Removing the Switch For the Sun Roof
- Antenna unit, start inhibitor, replacing
- Replacing back-up warning sensor
- Rear bumper, Installing
- Installing the connector
- Bumper rear, replacing
- Preparatory work
- Components, replacing
- Removing rivet
- Casing bumper rear, replacing
- Replacing the bumper cover
- Transferring components
- Replacing parking assistance sensors
- Preparations
- Ignition key/Remote control, adding/replacing/erasing
- Replacing the movement sensor
- Siren, replacing
- Sun sensor / alarm LED, replacing
- Tilt sensor alarm, replacing
- Parking assistance module (PAM), replacing
- Parking assistance sensor rear, replacing
- Rain sensor
- Antenna unit immobilizer
- Ignition key programming/erasing
- Remote control programming/erasing
- Finishing
- Model year 2004
- Installing keys in the remote control
- Ignition off
- Installing the parking assistance module (PAM)
- Removing rear bumper
- Method content
- Removing the parking assistance sensor
- Installing the parking assistance sensor
- Installing the connector parking assistance module (PAM)
- Installing rain sensor
- Checking rain sensor
- Movement sensor
- Sun sensor and alarm LED
- Level sensor for the alarm
- Filter for the reservoir. Filter and hose
- Check valve
- Headlamp wiper motor
- Other information
- Windshield wiper and washer switch
- Washer motor
- Washer nozzle
- Windshield wiper blades
- Headlamp wiper arm
- Windshield wiper mechanism
- High-pressure washer headlamp, replacing
- Motor, windshield wiper, replacing
- Nozzle high-pressure washer headlamp, replacing
- Washer / wiper switch, replacing
- Washer motor, replacing
- Washer nozzle, replacing
- Installing the high pressure headlamp washer
- Installing the cover
- Removing the nozzle
- Installing the nozzle
- Installing the fuel filler pipe
- Installing bumper casing
- Motor, headlamp wiper, replacing
- Wiper arm, headlamp, replacing
- Window Control Switch Button
- Cigarette lighter / electrical socket, front, replacing
- Cigarette lighter / electrical socket, rear, replacing
- Data link connector (DLC), replacing
- Driver's door module / passenger door module (DDM/PDM), replacing
- Keypad unit, steering wheel, replacing
- Replacing climate control unit switches
- Replacing the switch for the lock unit / cargo compartment lighting
- Switch, hazard warning signal flasher, replacing
- Switch, power window, rear side door, replacing
- Switch, sun roof, replacing
- Switches lights, replacing
- Turn signal switch, replacing
- Back-up lamp switch, replacing
- Cigarette lighter and electrical socket
- Data link connector (DLC) with bracket
- Data link connector (DLC) without bracket
- Replacing door modules
- Passenger door module (PDM), replacing
- Driver door module (DDM), replacing
- Replacing the driver door module (DDM) and passenger door module (PDM)
- Installing keypad
- Switches, lower row
- Lock unit
- Sun roof switch
- Bulb
- Bulb and light switch
- Turn signal lamp and dip switch
- Removing the back-up lamp switch, gearbox M56 and M58
- Installing back-up lamp switch, gearbox M56 and M58
- Joining cables
- Install the air cleaner (ACL) housing
- Replacing position sensors for Bi-Xenon lamps
- Installing reversing lamp switch
- Installing the leads
- Installing connectors
- Install the gearbox bracket
- Installing the gear selector cables
- Installing the units
- Installing the battery lead
- Installing the signal horn screw
- Crankshaft axial play
- Flywheel, check
- Flywheel, checking
- How is the cylinder checked for leakage?
- Fault-tracing
- Check
- Other information
- Valve clearance
- Preparation
- Correcting measured clearance
- Installing and adjusting the VVT unit/timing gear pulley on the camshaft
- Checking valve clearance
- Finishing
- Removing the timing belt
- Removing the timing gear pulley
- Removing the camshaft cover
- Preparations
- Installing the camshaft and tappet
- Installing the camshaft press
- Checking the valve clearance
- When the correct valve clearance is reached
- Installing tappets and camshafts
- Applying liquid gasket
- Installing the camshaft covers
- Installing the rear camshaft seal
- Installing the front camshaft seal
- Fixing the crankshaft position
- VVT unit checking and adjusting B5XX4TX (1999-)
- VVT unit checking and adjusting B5244S6
- VVT unit checking and adjusting B6XX4T (1999-2006)
- Checking and adjusting the variable valve timing unit
- Installing the variable valve timing unit on the camshaft
- Tighten the timing belt
- Replacing the variable valve timing solenoid
- Variable valve timing unit, checking and adjusting
- VVT solenoid, cleaning
- Variable valve timing unit, checking and adjusting, B5XX4S-B5XX4S3 (1999-)
- Variable valve timing unit, checking and adjusting, B6XX4S-B6XX4S3 (1999-2006)
- Electric Engine Heater
- Fuel Driven Heater 912-B
- Interior Preparations, Applies To the S60 And S80
- Interior Preparations, All Models
- Exterior Preparations
- Routing And Installing Hoses
- Connection And Finishing Work
- Interior Preparations (V70 XC)
- Interior Preparations (S60)
- Interior Preparations (All Models)
- Cars Equipped With SRS/SIPS (Airbag)
- Remote Start Heater
- Remote Start, Fuel-Driven Heater
- Applies To S60/S80
- Applies To V70
- Preparations
- Applies To All Models
- Electric Engine Block Heater, 230 V, 5-Cyl
- Preparations, Applies To the S60/V70/S80
- Installing the Front Intake, Applies To the XC90
- Installing the Front Intake, Applies To the S60/V70/S80
- Electric Engine Block Heater, 5-Cyl. 110 V
- Electric Engine Block Heater, 5-cyl. 110V
- Installing the Receiver Unit
- Supplemental Restraint System Module, SRS
- Cleaning
- Selecting bearings
- Removing the screwed joint from the intermediate section
- Removing the piston cooling valve and nozzles
- New connecting rod
- Checking the connecting rod in a connecting rod aligner
- Installing the piston cooling valve and nozzles
- Classification of main bearings
- Applying liquid gasket
- Marking the connecting rod (where applicable)
- Installing piston rings
- Installing the pistons in the cylinder bores
- Installing the oil pump suction pipe
- Installing the sump
- Installing the rear crankshaft seal
- Removing the suction pipe from the oil pump
- Checking markings
- Removing the pistons from the cylinder block
- Intermediate part
- Installing the oil pan
- Installing the oil cooler and oil filter
- Removing the oil filter and oil pan
- Separating the intermediate section from the cylinder block
- Measuring the crankshaft
- Check the out-of-true of the crankshaft
- Removing the piston rings
- Checking the axial clearance of the piston rings
- Calculating the running clearance of the piston
- Checking the bearing recess in the connecting rod big end
- Measuring the cylinder bore
- Classification marking
- Cylinder block, measurement
- Checking for wear
- Installing the cylinder head
- Adjusting the valve clearance
- Installing tappets and camshafts
- Measuring and reconditioning the cylinder head
- Removing the cylinder head
- Removing tappets
- Removing valves
- Removing valve stem seals
- Checking the cylinder head
- Checking for wear in the valve guides
- Installing valve stem seals
- Installing the valve / valve springs
- Cylinder head, installing
- Aligning the crankshaft
- Installing valve lifters and camshafts
- Installing the rear camshaft seal
- Securing the camshafts
- Cylinder head, removing
- Removing the camshaft cover
- Removing valve lifters from the cylinder head
- Checking the vertical position of the valve stem
- Installing valve springs
- Installing front crankshaft seal
- Installing the timing gear pulley for the camshafts
- Finishing
- Checking the markings and belt tension
- Belt drive, dismantling
- Removing the oil pump
- Removing the thermostat and thermostat housing
- Installing the water pump
- Installing the crankshaft timing gear pulley
- Checking and adjusting the variable valve timing unit
- Dismantling the belt transmission
- Removing the crankshaft pulley
- Removing the belt tensioner and idler pulley
- Removing the coolant pump / timing belt cover
- Checking the opening function of the thermostat
- Installing the oil pump
- Installing the idler pulley and belt tensioner
- Engine block, installing components
- Installing engine block components
- Engine body, exposing
- Removing the gearbox
- Sealing micro-enclosed screws
- Exposing the engine body
- Removing the transmission
- Removing the flywheel / carrier plate
- Removing the flywheel and carrier plate
- Installing the variable valve timing (VVT) unit on the intake camshaft
- Installing the timing belt
- Adjusting the timing belt
- Removing the timing belt
- Removing oil pump
- Checking the oil pump
- Caulking
- Pore preparation
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Parasitic Load Explanation & Test Procedures - General Information 2
- Waveforms - Injector Pattern Tutorial - General Information 2
- Electrostatic Discharge Warning - General Information
- State Emission Standards - Diesel
- Crankshaft seal rear, replacing
- Installing the sealing ring
- Gearbox, installing
- Checking the engine
- Crankshaft seal, front, replacing
- Replacing the carrier plate
- Preparatory work
- Removing the carrier plate
- Finishing
- Removing the flywheel and carrier plate
- Removing the seal
- Installing flywheel and carrier plate
- Flywheel
- Removing the flywheel
- Checking the crankshaft seal
- Installing the flywheel
- Install the gearbox
- Flywheel, replacing
- Removing transmission and clutch
- Replacing flywheel
- Preparations
- Carrier plate, replacing
- Installing the carrier plate
- Removing the transmission
- Transmission, installing
- Transmission, removing
- Checking crankshaft seal
- Depressurizing the fuel system
- Removing the timing belt
- Removing the timing gear pulley
- When replacing or working on the cylinder head
- Installing the camshaft cover
- Checking and adjusting the variable valve timing unit
- Installing components
- Check
- Cylinder head/gasket, replacing
- Preparation
- Removing components
- Removing the intake manifold
- Setting up the engine
- Removing components from turbocharger (TC)
- Releasing the inlet pipe for the coolant pump
- Removing the camshaft cover and cylinder head
- Cleaning
- Installing the cylinder head
- Installing tappets and camshafts
- Applying liquid gasket
- Installing the manifold and turbocharger (TC)
- Installing the rear camshaft seal
- Installing the front camshaft seals
- Installing the intake manifold
- Installing the fuel rail
- Cleaning the gasket faces
- Installing valve lifters and camshafts
- Installing the intake pipe for the coolant pump
- Installing the intake manifold and gasket
- Installing the fuel and air distribution pipe
- Aligning the crankshaft
- Installing the camshaft covers
- Installing the front camshaft seal
- Checking and adjusting
- Installing the exhaust manifold
- Removing ignition coils
- Removing intake manifold
- Releasing the coolant pump inlet pipe
- When replacing/machining the cylinder head
- Checking crankshaft setting
- Installing VVT-unit/timing gear pulley on exhaust camshaft
- Installing intake manifold
- Replacing the front sub-frame
- Installing the sub-frame
- Bushing sub-frame, replacing
- Folding out the fender liner
- Removing the nuts and screw for the steering gear
- Removing the delivery line for the steering gear
- Installing the bracket for the heated oxygen sensor (HO2S)
- Marking the left-hand rear bushing
- Lifting the sub-frame
- Installing the nuts and screw for the steering gear
- Installing the delivery line from the steering gear
- Installing the screws for the engine mounting to the engine
- Installing the protective plate
- Installing the screw for the front engine pad
- Installing the air intake cover
- Installing the protective cover
- Removing the lifting tools
- Removing the rear engine pad
- Installing the rear engine pad
- Engine mount, right, replacing
- Engine mount rear, replacing
- Engine mount, front, replacing
- Engine/transmission, installing
- Installing the propeller shaft (all-wheel drive (AWD) only)
- Installing the three-way catalytic converter (TWC) (all-wheel drive (AWD) only)
- Installing the front exhaust pipe
- Installing the transmission cable
- Final check
- Engine/transmission, removing
- Removing the transmission cable
- Cars with engine block heaters (option)
- Separating the fuel line
- Removing the air conditioning aggregate
- Exposing the air conditioning (A/C) compressor
- Separating the steering shaft
- Removing the three-way catalytic converter (TWC) (all-wheel drive (AWD) only)
- Removing the propeller shaft from the transmission and drive distribution box (all-wheel drive (AWD) only)
- Tool list
- Reinstalling the engine and transmission
- Engine/transmission, removing/installing
- Installing the engine and transmission unit
- Connecting fuel lines
- Installing the propeller shaft
- Installing the three-way catalytic converter (TWC)
- Installing the air conditioning (A/C) compressor
- Installing the connector
- Removing components around expansion tank
- Removing the three-way catalytic converter (TWC)
- Removing the propeller shaft
- Lowering the engine and transmission
- Removing the engine coolant heater (option)
- Engine block, installing components
- Installing the components for the engine pad
- Installing the flywheel and carrier plate
- Engine body, exposing
- Oil pan, replacing
- Removing the oil pan
- Removing the oil sump
- Installing the oil pan
- Auxiliaries belt / belt tensioner, replacing
- Installing the auxiliaries belt
- Camshaft seal/variable valve timing (VVT) unit, replacing
- Aligning the engine according to the marking
- Removing the camshaft components
- Replacing the rear seal
- Timing belt, replacing
- Position the engine according to the marking
- Installing the timing belt
- Tighten the timing belt
- For engine serial no. up to 3188688
- For engine serial no. from 3188689
- Reinstall
- Checking work
- Applies to B5244Sx model years 1999-2001
- Applies to all: Installing VVT-control valve
- Disconnecting the battery lead
- Removing the timing gear pulley with the variable valve timing unit
- Installing the battery lead
- Replacing the rear camshaft seal
- Variable valve timing solenoid, replacing
- Replacing the belt tensioner
- Removing the front camshaft seal
- Removing the variable valve timing (VVT) control valve
- Install the connector pins
- Install the catch and casing
- Clamping the excess cable with cable ties
- Removing the camshaft seal
- Replacing the camshaft seal
- Rear camshaft seal
- Removing the camshaft belt
- Checking the tension pulley and idler pulley
- Installing the camshaft belt
- Installing the variable valve timing (VVT) unit on the exhaust camshaft
- Installing the variable valve timing (VVT) unit on the intake camshaft
- Adjusting the timing belt
- Removing the rear camshaft seal
- Media, Communication and Navigation, Restraints - General Diagnostics and Tests
- Media, Communication and Navigation - Specifications, Electrical/electronic 2
- Media, Communication and Navigation - Removal, Replacement and Installation 5
- Audio Module (Aum), Phone Module (Phm), Road Traffic Information (Rti) - Diagnostic Trouble Codes 6
- Media, Communication and Navigation - Symptom Related Diagnostic Procedures 5
- Media, Communication and Navigation - Symptom Verification
- Media, Communication and Navigation - Design and Function 3
- Media, Communication and Navigation - Specifications, Other
- Media, Communication and Navigation - General Safety Information 2
- Media, Communication and Navigation - General Information
- Media, Communication and Navigation - Component Location
- Media, Communication and Navigation - Cleaning, Inspection and Adjustment
- Media, Communication and Navigation - Installation Instructions, Accessories - 1 of 2 2
- Media, Communication and Navigation - Installation Instructions, Accessories - 2 of 2 2
- Audio Module (Aum) Diagnostic Trouble Code (DTC) Index
- Audio Unit - Replacing 2
- Entertainment Systems - Replacing
- Rear Loudspeaker Power Switch - Replacement
- Radio Antenna & Equipment - Replacing 2
- Head Unit/audio Module - Replacing
- Bumpers and Mudflaps - Removal, Replacement and Installation
- Panel Repair - Removal, Replacement and Installation 5
- Frame, Noise, Leak Detection, Paint - Cleaning, Inspection and Adjustment 2
- Bumpers and Mudflaps - Cleaning, Inspection and Adjustment
- Bumpers and Mudflaps - Installation Instructions
- Front Bumper - Replacement
- Radiator Grille & Side Door - Adjustment, Removal & Installation 2
- Exterior & Interior Panels - Removal & Installation
- Body Sealant - Application Chart
- Bumpers and Bumper Components - Removal and Installation
- Components, front side door, replacing
- Replacing the cassette for the front power window lift mechanism
- Removing rear power window lift mechanism cassette
- Installing the rear power window lift mechanism cassette
- Plenum chamber
- The gutter
- Dashboard, replacing
- Installing the sill trim panel
- Front right panel, replacing
- Glove compartment, replacing
- Headlining, replacing
- Panel front side door, replacing
- Installing the panel on the front door
- Panel front side door, replacing (2004-)
- Preparatory work
- Panel rear side door, replacing
- Transferring components panel rear side door
- Installing the panel in the rear side door
- Panel, B-post, replacing
- Replacing the B-post ventilation vent
- Replacing the C panel
- Installing the cantrail panel
- Removing parcel shelf
- Installing the parcel shelf
- Installing the pen holder
- Exterior Trim, Glass, Weatherstrips - General Safety Information
- Roof Panel - General Information
- Exterior Trim, Glass, Weatherstrips - Removal, Replacement and Installation
- Roof Panel, Replacing - Removal, Replacement and Installation 2
- Interior Equipment - Installation Instructions, Accessories 2
- Panels & Moulding - Removal & Installation
- Sill Trim Panel - Removal & Installation 2
- Front Bumper Cover - Removal & Installation 2
- Grille - Removal & Installation
- Center Console, Gear Selector Boot - Removal & Installation
- Lower Tailgate Panel - Replacing
- Lighting - Removal, Replacement and Installation 5
- Bulbs (Gas Discharge), Headlight Control Module (Hcm) - Design and Function 3
- Headlight Control Module (Hcm), Lighting - Component Location
- Lighting - Installation Instructions, Accessories 3
- Exterior Lights - Replacing 2
- Fog Lights - Replacing
- Exterior Light Switch - Removal & Installation
- Back-Up Light Switch - Replacing
- Replacing the Mirror
- Install the Electric Motor
- Installing the Door Mirror
- Door Mirror, Replacing
- Removing the Door Mirror
- Separate the Connector
- Installing the Mirror Glass
- Panel Front Side Door, Replacing
- Cover, External Mirror
- Mirror, Rear View Mirror
- Motor, External Mirror
- Rear View Mirror External
- Installing the Rubber Seal In the Plenum Chamber
- Rear Windshield, Replacing
- Windscreen, Replacing
- Plenum Chamber
- Gutter
- PUR On Body Flange
- Preparatory Work
- Installing the Windshield
- Bonded Window General, Information
- Installing Side Windows
- Removing Side Windows
- Installing the Lower Trim For the Front And Rear Side Doors
- Trim Molding, Replacing
- Installing the Trim Molding
- Badge
- Badge Rear, Replacing
- Removing the Badge
- Installing the Badge
- Door Sill, Replacing
- Important Information
- Removing rivet
- Preparatory Work Before Installing the Door Sill
- Door Trim Molding, Lower, Front And Rear Side Doors, Replacing
- Trim Molding Roof, Replacing
- Sill Trim Panel, Replacing
- Installing the sill trim panel
- The rear sill trim panel
- Ball Joint, Replacing
- Preparatory Work
- Removing the Ball Joint Nut
- Removing the Ball Joint In the Control Arm
- Installing the ball joint
- Installing the Control Arm And Ball Joint
- Installing the ball joint nut
- Finishing
- Preparations
- Removing the Left Control Arm
- Installing the Left Control Arm
- Installing the Drive Shaft
- Replacing the Limiter Roll
- Installing the Limiter Roll
- Replacing Limiters
- Installing Limiter
- Installing the Outer Steering Arm
- Removing the Wheel Spindle
- Installing the Wheel Spindle
- Shock Absorber Bearing Front, Replacing
- Checking Components
- Installing the Shock Absorber Bearing
- Safety
- Fuel Tank Pressure Sensor, Replacing
- Preparations
- Installing the Fuel Tank
- Installing Fuel Pump (FP)/Level Sensor
- Installing the Fuel Filler Pipe
- Installing the Fuel Lines
- Fuel Tank, Replacing (Electronic EVAP)
- Disconnect the Connectors
- Disconnecting Hoses
- Disconnect Hoses
- Removing the Fuel Filler Pipe
- Removing the Fuel Pump (FP)
- Installing Nuts
- Installing the Rubber Cover On the Fuel Filler Pipe
- Fuel Tank, Replacing
- Heated Oxygen Sensor (HO2S), Replacing (Others)
- Removing Front Heated Oxygen Sensors (HO2S)
- Installing Front Heated Oxygen Sensors (HO2S)
- Finishing
- Installing the Rear Heated Oxygen Sensor (HO2S)
- Heated Oxygen Sensors (HO2S), Replacing (B6xx4x -2001)
- Heated Oxygen Sensors (HO2S), Replacing (B6xx4T 2002-)
- Installing Rear Heated Oxygen Sensors (HO2S)
- Preparation
- Removing Injectors
- Installing injectors
- Removing the Pulsation Damper
- Installing the Pulsation Damper
- Installing Injectors And Pulsation Dampers
- Installing the Mounting Rail
- Transferring Components When Replacing Intake Manifold
- Removing the Knock Sensor (KS)
- Knock Sensor (KS), Replacing (B5204T5; B5254T4)
- Installing Knock Sensors (KS)
- Knock Sensor (KS), Replacing (B5244S)
- Installing the knock sensors (KS)
- Installing the spare wheel
- Information
- Removing the Carbon Filter Container
- Installing the Carbon Filter Container
- Installing the Mass Air Flow (MAF) Sensor
- Removing the Old Seals From the Panel
- Check
- Pressure Regulator, Checking/Adjusting
- Checking And Adjusting Push Rod
- Ranking Values
- Installing the throttle body
- Ordering software
- Replacing Fuel Pressure Regulator
- Removing Return Line
- Removing Fuel Filler Pipe
- Removing Fuel Tank
- Installing Pressure Regulator
- Installing Fuel Filler Pipe
- Replacing Fuel Tank Pressure Sensor
- Disconnect Connectors
- Installing Fuel Tank
- Installing Rubber Cover On Fuel Filler Pipe
- Replacing Heated Oxygen Sensors (HO2S) (B6xx4S 2002-)
- Removing Knock Sensor (KS)
- Installing knock sensor (KS)
- Replacing Knock Sensors (KS) (B5xx4S/S2 1999-)
- Removing Pressure Switch/Pressostat
- Installing Pressure Switch/Pressostat
- Replacing Radiator/Charge Air Cooler (CAC)
- Installing Cooler Unit
- Fill Coolant
- Installing the Accelerator Pedal Module
- Replacing the Camshaft Position Sensor (CMP)
- Removing the Front Camshaft Seal
- Replacing the Rear Camshaft Seal
- Installing the Front Camshaft Seal
- Cleaning
- Checking the Variable Valve Timing (VVT) Unit
- Final Check
- Removing the Canister Purge (CP) Valve
- Installing A New Canister Purge (CP) Valve
- Installing the Canister Purge (CP) Valve
- Replacing the Engine Control Module (ECM)
- Installing the EVAP Canister Shut-Off Valve
- Replacing the Timing Belt
- Checking the Tensioner And Idler Pulleys
- Removing the Timing Belt
- Checking the Tensioner Pulley And Idler Pulley
- Installing the turbocharger (TC) control valve
- Ignition and Control Systems - General Diagnostics and Tests 2
- Ignition and Control Systems - Removal, Replacement and Installation 3
- Ignition and Control Systems - Specifications, Electrical/electronic 5
- Ignition and Control Systems - Cleaning, Inspection and Adjustment
- Fuel System - Removal, Replacement and Installation 5
- Fuel System - Cleaning, Inspection and Adjustment 4
- Ignition and Control Systems - Specifications, Other 5
- Ignition and Control Systems - Component Location 2
- Ignition and Control Systems - Design and Function 3
- Ignition and Control Systems - Symptom Verification
- Electronic Throttle Module (Etm) Vehicle Communication - Specifications, Other 2
- Ignition and Control Systems - General Safety Information
- Fuel Lever Sensor (Left), Fuel Tank - Removal & Installation 2
- Fuel Level Sensor (Right) & Pump - Removal & Installation 3
- Fuel, Injectors & Sensors - Removal & Installation 4
- Fuel Line Lock - Removal & Installation
- Fuel - Leak Diagnostics 2
- Fuel - Fuel System Pressure Release
- Leak Diagnostic Pump - Removal & Installation 3
- Throttle Body - Removal & Installation 2
- Fuel Gauge Sensor (Left) - Removal & Installation
- Fuel Pump, Fuel Tank, Level Sensor - Removal & Installation 2
- Gas Pipe (Cng) - Draining 3
- Fuel Pressure & Sensors - Checking, Removal & Installation 4
- Fuel - Fuel Pressure 3
- Throttle Body - Cleaning, Removal & Installation 2
- Instrumentation - General Diagnostics and Tests 2
- Instrumentation - Specifications, Electrical/electronic 2
- Driver Information Module (Dim) - Diagnostic Trouble Codes 2
- Seats, Compass - Cleaning, Inspection and Adjustment 3
- Instrumentation - Symptom Related Diagnostic Procedures 3
- Driver Information Module (Dim), Tire Pressure Monitoring System (Tpms) - Design and Function 3
- Instrumentation - Service Programs
- Instrumentation & Warning System - Removal, Replacement and Installation 6
- Driver Information Module (Dim) Diagnostic Trouble Code (DTC) Index
- Phone Module (Phm) Diagnostic Trouble Code (DTC) Index
- Carphone Equipment - Removal & Installation
- Handset - Removal & Installation
- Driver Information Module (Dim), Instrument Panel Surround - Replacing 2
- Phone Module - Removal & Installation 2
- Gear selector cables, adjusting
- Preparatory work
- Preparations and adjusting gear selector cable
- Installing components
- Gearbox input speed sensor, replacing
- Gearbox, installing
- Gearbox, removing (D5252 M56 2000-)
- Disconnecting the battery lead
- Removing the mounting screws for the gearbox and starter motor
- Removing the air baffle and splash guard under the engine
- Removing the control arms and track rod (both sides)
- Removing the nut from the ball joint (both sides)
- Removing the screws from the sub-frame support plates (both sides)
- Removing the stub axle from the control arm
- Removing the drive shaft from the stub axle (right-hand side)
- Removing the sealing ring for the CV joint housing
- Removing the cap for the drive shaft support bearing
- Removing the drive shaft
- Pressing up the sub-frame on the right-hand side
- Preparatory work for removing the stub axle on the left-hand side
- Lowering the sub-frame
- Lowering the engine and gearbox
- Removing the collision protection system over the steering gear
- Installing the fixture on the mobile jack
- Gearbox, removing (AW50/51 AWD; AW55-50/51SN; 2003-2009)
- Removing the coolant hose from the passenger compartment heater
- Gearbox, removing (B5254T4, M66 AWD; 2004-2007)
- Preparations when removing gearbox
- Preparations for lowering the sub-frame
- Gearbox, removing (gasoline M66 AWD 2004-)
- Removing the screws and nuts for the engine pad, engine stabilizer brace and steering gear
- Measuring position of the tie rod in steering gear
- Disconnecting the steering gear
- Removing front suspension components (both sides)
- Disconnecting the ball joint pinion from the control arm (both sides)
- Removing the right drive shaft
- Removing the drive shaft from the gearbox
- Removing the lower charge air pipe
- Removing bevel gear
- Installing the fixture on the mobile jack and gearbox
- Removing the gearbox
- Gearbox, removing (AW50/51 AWD; 2002-2009)
- Gearbox, removing (B5204T5, M56; 2004-2007)
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the air baffles and splash guard under the engine
- Removing the screw for the cable duct
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Gear-shift position sensor, checking/adjusting (AW50/51 AWD; AW55-50/51SN; 2003-2009)
- Gear-shift position sensor, checking/adjusting (AW50/51 AWD; 2002)
- Installing the gear selector cable
- Installing engine compartment components
- Applies to the V70/V70 XC
- Carrier Bag Holder
- Fire Extinguisher
- Use
- Isofix, Front
- Isofix, Rear
- Mounting Kit For the Front Child Seat
- Preparations
- Removing the Center Console Locker
- Finishing Work
- Net Pocket, Side Panel
- Organizer Bag
- Installing the Bag
- Securing the Bag During A Journey
- PC Support Table
- Protective Cover, Bumper
- Storage Pocket
- Sun Blind For the Rear Doors
- Sunglasses Holder
- Sunglasses Holder Kit
- Installing the Sunglasses Holder
- Using the Sunglasses Holder
- Using And Removing
- Steering - General Diagnostics and Tests 2
- Steering - Removal, Replacement and Installation 5
- Steering - Specifications, Electrical/electronic
- Steering Wheel Module (Swm) - Diagnostic Trouble Codes 4
- Steering Wheel Module (Swm), Steering Wheel Angle Sensor Module (Sas) - Specifications 2
- Steering - Design and Function 3
- Steering - Component Location
- Steering - Cleaning, Inspection and Adjustment 4
- Steering - Installation Instructions, Accessories
- Steering Angle Sensor (Sas) Diagnostic Trouble Code (DTC) Index
- Steering Wheel Module (Swm) Diagnostic Trouble Code (DTC) Index
- Steering Wheel Angle Sensor - Replacing
- Steering Pump & Pressure Pipe/hose - Replacing 2
- Steering - Torque Specifications
- Steering Fluid Reservoir - Replacing
- Engine - Removal, Replacement and Installation 5
- Engine - Specifications, Mechanical 2
- Engine - Cleaning, Inspection and Adjustment 2
- Engine - Overhaul, Tightening Torques 4
- Engine - Installation Instructions, Accessories
- Carrier Plate, Upper Torque Rod - Removal & Installation 2
- Variable Valve Timing Unit - Checking & Adjusting 3
- Carrier Plate, Flywheel, Particle Filter Counter - Removal & Installation 2
- Engine Compartment Torque Rod - Removing
- Engine/transmission - Removal
- Induction Pipe - Removal & Installation 4
- Flywheel - Replacing
- Engine - Tightening Torque 2
- Camshaft Seal/variable Valve Timing - Removal & Installation
- Variable Valve Timing - Checking, Adjustment, Removal & Installation 5
- Brake Bleeding and Disc - General Specifications 6
- Wheel Brake - Removal, Replacement and Installation 5
- Wheel Brake - Cleaning, Inspection and Adjustment 4
- Hydraulic-Vacuum-Hydraulic Brakes - Removal, Replacement and Installation 5
- Brakes - Symptom Verification
- Hydraulic-Vacuum-Hydraulic Brakes - Symptom Verification
- Brakes - Torque Specifications, Mechanical
- Wheel Brake - Specifications, Mechanical
- Brakes - General Safety Information
- Hydraulic-Vacuum-Hydraulic Brakes - Cleaning, Inspection and Adjustment
- Brake Cables - Replacement 2
- Brakes - Adjustment, Removal & Installation 7
- Brakes - Tightening Torques
- Brake Fluid Level Sensor - Replacement
- Preparations
- Installing the fender liner
- Installing the front sill trim
- Installing the spring strut
- Oil cooler, steering gear, replacing
- Preparatory work
- Installing the oil cooler
- Finishing
- Rear section, exposing
- Roof section, exposing
- Side section, exposing
- Removing the fender liner
- Removing the front sill trim
- Replacing the front section
- Removing the spring strut
- Removing the oil cooler
- Casing, bumper front, replacing
- Engine/transmission, removing (D5252T)
- Preparation
- Installing the engine and transmission unit and the sub-frame
- Transmission, installing
- Install the sub-frame components
- Oil level, checking
- Preparing to check the oil level
- Move the gear selector through all positions. Wait in each position for approximately 3 seconds
- Top up with oil through the dipstick pipe
- High level (overfilling)
- Fuel system, quick-release connectors
- Filling with coolant
- Removing rivets
- Installing the rear fender liner
- Rear sill trim panel
- Replacing the side cushion
- Rear seat upholstery
- Replacing backrest upholstery
- Removing
- Installing
- Unsecuring the SIPS airbag
- Replacing the fuel tank filler cover hinges
- Installing the cargo compartment side panel
- Installing the panel
- Installing the soundproofing
- Hinges, front side door, replacing
- Plenum chamber
- The gutter
- Window knife
- Window knife and blades
- PUR on body flange
- Backrest
- Seat cushion
- Head restraint
- Installing the sill trim panel
- Replacing the C panel
- Cushion, replacing
- Rear sill trim
- Restraint Systems - General Diagnostics and Tests 4
- Supplemental Restraint System (SRS) Diagnostic Trouble Codes - 1 of 4 4
- Restraint System - Specifications, Electrical/electronic
- Supplemental Restraint System (SRS) Diagnostic Trouble Codes - 2 of 4 4
- Supplemental Restraint System (SRS) Diagnostic Trouble Codes - 3 of 4 6
- Supplemental Restraint System (SRS) Diagnostic Trouble Codes - 4 of 4 6
- Supplemental Restraint System - Design and Function 4
- Supplemental Restraint System (SRS) Module - Specifications
- Restraint System - General Safety Information
- Restraints - Safety Labels & General Information
- Supplemental Restraint System (SRS) Diagnostic Trouble Code (DTC) Index
- Driver, Passenger & Seat Module - Replacing 3
- Restraints - Information 3
- Seat Belts, SRS Module - Removal & Installation 4
- Collision Cable - Checking
- Bushings Final Drive Housing, Replacing
- Removing The Rear Section Of The Exhaust System
- Removing The Propeller Shaft
- Removing The Final Drive Housing
- Installing Anti-Roll Bar
- Installing The Propeller Shaft
- Installing The Rear Section Of The Exhaust System
- Clutch (AOC), Replacing
- Removing The Exhaust System And The Propeller Shaft
- Installing the Active on Demand Coupling
- Transmission, manual
- Transmission, automatic
- Other
- Constant velocity joint boot, grease quantity
- Installing The Propeller Shaft And The Exhaust system
- Differential Electronic Module (DEM), Replacing
- Preparatory Work
- Removing The Differential Electronic Module (DEM)
- Final Drive, Replacing
- Preparations
- Replacing the final drive housing
- Replacing the drive shaft/drive shaft seal
- Installing the final drive
- Installing the anti-roll bar on the rear axle member (both sides)
- Installing control arms and track rods (both sides)
- Installing shock absorbers, lateral links and anti-roll bar links (both sides)
- Filling and checking the oil in the Active on Demand Coupling
- Conditions
- Check
- Procedure
- Final Drive, Transferring Components
- Oil Pump Active On Demand Coupling (AOC), Replacing
- Removing The Oil Pump
- Finishing
- Pinion Seal Coupling (AOC), Replacing
- Pinion Seal Final Drive, Replacing
- Removing The Active On Demand Coupling
- Installing The Exhaust System
- Temperature / Pressure Sensor Active On Demand Coupling, Replacing
- Removing The Control Module
- Removing Components From The Active On Demand Coupling
- Installing Components
- Installing The O-Ring
- Installing The Control Module For The Active On Demand Coupling
- Active On Demand Coupling (AOC), Replacing
- Removing The Exhaust System
- Removing the rear wheels and the drive shaft screw
- Removing track rods and trailing arms (both sides)
- Removing the anti-roll bar
- Removing the final drive from the rear axle member
- Lowering the final drive
- Installing trailing arms and track rods (both sides)
- Filling and checking the oil in the final drive
- Removing Drive Shafts
- Pinion Seal For The Clutch (AOC), Replacing
- Replacing The Bushings For The Final Drive Housing
- Detaching The Anti-Roll Bar
- Detaching The Final Drive Housing
- Replacing The Rear Bushing In The Final Drive Housing
- Installing The Final Drive Housing
- Installing The Anti-Roll bar
- Replacing The Oil Filter For The Active On Demand Coupling
- Replacing The Oil Filter For The Clutch (AOC)
- Removing The Oil Filter
- Replacing the oil pump for the Active on Demand Coupling
- Removing Oil Pump
- Boot, Half Shaft, Replacing
- Install The Drive Shaft In The Gearbox
- Align The Drive Shaft In The Hub And The Spring Strut In The Stub Axle
- Installing Brake Components On The Stub Axle
- Drive shaft left, replacing
- Preparations for removing the drive shaft
- Align the drive shaft in the hub and the spring strut in the wheel spindle
- Installing brake components on the wheel spindle
- Half Shaft, Left, Replacing
- Install The Drive Shaft
- Removing The Sealing Ring For The CV Joint Housing From The Wheel Spindle
- Installing The Sealing Ring For The CV Joint Housing On The Wheel Spindle
- Drive Shaft Right, Replacing
- Sealing Ring Drive Shaft/Differential, Replacing
- Seal CV Joint Housing, Replacing
- Half Shaft Seal Rear Final Drive Housing, Replacing
- Seal Rings, Connecting Socket
- Boot CV Joint Housing, Replacing
- Removing The Boot
- Checking The Dimension
- Removing The CV Joint housing
- Marking The Outer Ring For The Outer Constant Velocity Joint, Ball Holder And Inner Ring
- Removing The Balls
- Removing The Ball Holder And Inner Ring From The Drive Shaft
- Cleaning Constant Velocity Joint Components
- Installing The Inner Ring In The Ball Holder
- Replacing The Circlip
- Installing The New Boots On The Drive Shaft
- Greasing The Boot
- Venting The Boot
- Removing the drive shaft from the transmission
- Installing the sealing ring for the outer joint on the drive shaft
- Installing the drive shaft and control arm
- Oil Level, Checking
- Low Level (Topping Up)
- High Level (Overfilling)
- Installing The Drive Shaft In The Transmission
- Installing Other Components
- Seal Drive Shaft, Replacing
- Installing The Drive Shaft
- Sealing ring Connecting Socket Drive Shaft/Differential, Replacing
- Action For Worn Splines In Sleeve
- Installing Tool
- Removing The Connecting Socket
- Removing The Drive Shaft From The Wheel Hub
- Removing The Drive Shaft From The Gearbox
- Installing The Drive Shaft In The Gearbox
- Removing The Sealing Ring For The CV Joint Housing From The Stub Axle
- Installing The Sealing Ring For The CV Joint Housing On The Stub Axle
- Removing The Seal Ring
- Installing The Seal Ring
- Sealing Rings Connecting Socket, Replacing
- Removing Bevel Gear
- Removing Sealing Ring
- Installing The Angle Gear
- Checking The Oil Level
- Removing The Constant Velocity Joint Housing
- Installing New Boots On The Drive Shaft
- Removing The Drive Shaft From The Hub
- Aligning The Drive Shaft In The Hub And The Spring Strut In The Wheel Spindle
- Install The Drive Shaft Seal
- Install The Drive Shaft In The Transmission
- Install The Right Drive Shaft In The Transmission
- Half Shaft, Right, Replacing
- Preparations
- Install Components On the Sub-Frame
- Sub-Frame Rear, Replacing
- Removing the Position Sensors
- Position sensor suspension rear (Four-C), replacing
- Removing the Sub-Frame
- Check
- Installing Sub-Frame Components
- Installing the Sub-Frame
- Installing the Final Drive On the Sub-Frame
- Removing the propeller shaft
- Installing the Anti-Roll Bar
- Normal Position
- Installing the Shock Absorber
- Installing the Mudguards
- Tensioner, Instructions For Use
- Bushing Front Lateral Link, Replacing
- Disconnecting the Lateral Link
- Installing the Front Bushing
- Installing the Lateral Link
- Installing the Rear Suspension
- Installing the Rear Suspension (Continued)
- Installing the Lateral Link (All-Wheel Drive (AWD) Only)
- Installing the Lateral Link (Not All-Wheel Drive (AWD))
- Finishing
- Bushing Front Sub-Frame, Replacing
- Removing the Parking Brake Cable
- Lowering the Rear Suspension
- Disconnecting the Components For the Final Drive
- Removing the Brake Caliper
- Removing the Brake Cable For the Parking Brake
- Removing the Rear Axle
- Removing the Wheel Spindle
- Removing the Upper Front Control Arm Bushing
- Installing the Upper Front Control Arm Bushing
- Installing Screw
- Installing the Wheel Spindle
- Installing the Rear Axle
- Installing the Rear Axle (Continued)
- Installing the Brake Cable For the Parking Brake
- Installing the Brake Caliper
- Finishing (Not AWD)
- Finishing Work (AWD)
- Finishing Work (Continued)
- Bushing Inner Tie Rod, Replacing
- Installing Tie Rod
- Preparations For Raising the Suspension (AWD Only)
- Raising the Suspension
- Installing the Shock Absorber (All-Wheel Drive (AWD) Only)
- Bushing Outer Tie Rod, Replacing
- Preparation
- Bushing Rear Lateral Link, Replacing
- Bushing Rear Sub-Frame, Replacing
- Control Arm Lower, Replacing
- Preparatory Work (Applies Only To Cars With Bi-Xenon Lamps)
- Installing the Shock Absorber And Spring
- Finishing Work (Applies Only To Cars With Bi-Xenon Lamps)
- Installing the Upper Control Arm
- Removing the Shock Absorber
- Disconnecting the Tie Rod
- Installing the Control Arm
- Bushing Outer Control Arm Lower, Replacing
- Removing the Bushing
- Bushing Outer Control Arm Upper, Replacing
- Installing the Bushing
- Installing the Wheel Spindle And Tie Rod
- Wheel Knuckle Rear
- Installing the Lateral Link And Tie Rod
- Installing the Wheel Spindle, Control Arm And Tie Rod
- Disconnecting the Control Arms
- Lateral Link, Replacing
- Final drive, replacing
- Installing the final drive
- Installing the anti-roll bar on the rear axle member (both sides)
- Installing trailing arms and track rods (both sides)
- Background Information Regarding the Destruction Of Non-Triggered SRS Components
- Information For Avoiding Injury And Handling Destroyed Material
- Measures Upon Failed Destruction
- Handling Deployed SRS Systems After A Collision
- Supplemental Restraint System Module (SRS), Reuse
- Seat Belt Tensioner, Checking
- IC (Inflatable Curtain) Module, Replacing
- Inflatable Curtain Module
- Front Seat Belt
- Igniter wire connector
- Replacing Seat Belt Buckles
- Checking the Function Of the Seatbelt
- Non-Triggered SRS Components, Destruction
- Important Information
- Method Contents
- Driver's Side Airbag (SRS), Destruction
- Connecting Cables To the Driver's Side Airbag (SRS)
- Destruction Of Airbag Stage 1
- Installing the Adapter Cable To Airbag Stage 2
- Destruction Of Airbag Stage 2
- Installing the Adapter Cable To Airbag Stage 3
- Destruction Of Airbag Stage 3
- Passenger Side Airbag (SRS), Destruction
- Connecting Cables To the Passenger Side Airbag (SRS)
- Belt Tensioner, Destruction
- Destruction Of Belt Tensioner Stage 1
- Connecting Cables To Belt Tensioner Stage 2
- Destruction Of Belt Tensioner Stage 2
- Seat Airbag (SIPS), Destruction
- Inflatable Curtain (IC), Destruction
- Procedures
- Supplementary Restraint System (SRS)
- Other
- Handling
- Seats - General Diagnostics and Tests 2
- Seats - Specifications, Electrical/electronic
- Seats, Interior Components - Removal, Replacement and Installation 4
- Power Seat Module (Psm) - Diagnostic Trouble Codes 4
- Seats & Interior - Electrical Symptom Related Diagnostic Procedures 3
- Restraint Passenger Detection - Symptom Related Diagnostic Procedures 2
- Seats- Padding Symptom Verification
- Seats - Design and Function 3
- Seats & Interior - Cleaning, Inspection and Adjustment 2
- Interior Panels, Seats, Visors - Installation Instructions 2
- Power Seat Module (Psm) Diagnostic Trouble Code (DTC) Index
- Armrest, Backrest, Head Restraint - Removal & Installation
- Seats, Side Cushions & Backrest - Removal & Installation
- Seats & Components - Removal & Installation 2
- Rear Facing Seat Backrest Upholstery - Removal & Installation
- Seat Heater Pad Backrest & Cushion - Replacing
- Backrest Handle, Operating Mechanism Cable - Removal & Installation 2
- Clips headlining, replacing
- Method content
- Preparatory work
- Installing the clips
- Clothes holder head restraint front seat
- Ordering zip fastener catch
- Removing clothes holder, head restraints
- Floor carpet, front, replacing
- Installing the sill trim panel
- Soundproofing panel driver's side, replacing
- The front sill trim panel
- Removing the headlining
- Installing the headlining
- Grab handle
- Installing the panel
- Replacing the driver's side soundproofing panel
- Replacing the passenger side soundproofing panel
- Upholstery head restraint front
- Removing the upholstery for the center head restraint
- Installing the center head restraint upholstery
- Upholstery outer head restraint rear
- Installing the upholstery on folding head restraints
- Floor carpet, rear, replacing
- Headlining, replacing
- Side panel, cargo compartment, replacing
- Soundproofing panel, replacing
- Upholstery middle head restraint rear
- Removing the B-post panel
- Removing the sill trim panel
- Installing the B-post panel
- B-post ventilation vent
- Installing the B-post ventilation vent
- Installing the C-post panel
- Installing the rear side door side panel
- Removing the parcel shelf
- Installing the parcel shelf
- Replacing the A-post panel
- Removing the A-post panel
- Installing the A-post panel
- Replacing the front door side panel
- Cable child seat
- Removing the cable.
- Installing cushion / upholstery
- Release handle for the booster cushion
- Control module heater pad, replacing
- Electric motor backrest cushion, replacing
- Heater pad, replacing
- Replacing the height adjuster gas strut
- Lifting the front seats in and out
- Lumbar support backrest cushion, replacing
- Power seat module (PSM), replacing
- Replacing WHIPS
- Removing the WHIPS system
- Installing the WHIPS system
- Seat rail
- Replacing the side cushion
- Seat cushion padding
- Seat frame
- Replacing seat rail
- Removing the SIPS bag control module connector
- Upholstery back rest, replacing
- Upholstery, seat cushion, replacing
- Installing the heater pad control module
- Removing the front seat
- Removing backrest cushion upholstery
- Installing backrest cushion upholstery
- Installing the front seat
- Install the electric motor for the backrest cushion
- Side panel, replacing
- Removing the side panel from manual seats
- Installing the side panel on manual seats
- Installing the side panel on power seats
- Preparations
- Installing the lumbar support in the backrest cushion
- Side panel
- Finishing
- Removing the electric motor for the backrest cushion
- Install the electric motor
- Electric motor cushion, replacing
- Front seat, replacing
- Heater pad backrest and cushion, replacing
- Removing the front seat and important information
- Removing upholstery
- Installing upholstery and front seat
- Installing the lumbar support
- Removing the power seat module (PSM)
- Installing the power seat module (PSM)
- Ordering software
- Seat heating module (SHM), replacing
- Ignition off
- Installing the seat heating module (SHM)
- Seat rails front seat, replacing
- Removing the seat rails
- Removing rivet
- Installing the seat rails
- Side panel front seat, replacing
- Installing the side panel, power front seat
- Installing seat cushion upholstery
- Whiplash unit, replacing
- Installing the whiplash unit on non-folding seats
- Installing the whiplash unit on folding seats
- Electric motor, backrest rake
- Occupant weight sensor (OWS), replacing
- Important information
- Storing the ID number for the occupant weight sensor (OWS)
- Frame, replacing
- Replacing backrest padding
- Replacing bracket (cross stay)
- Connector
- Motors connector
- Control panel
- Replacing head restraint sleeves
- Important
- Types of heater pad
- Foam filling with only front-rear channels
- Foam filling with front-rear channels and one lateral channel
- Foam filling with front-rear channels, one lateral channel and a design channel
- Foam filling with front-rear channels, two lateral channels and a design channel
- Foam filling with linked front-rear channels, two lateral channels and a design channel
- Removing old heater pads
- Positioning the heater pad
- Positioning in relation to the channels in the foam filling
- Finishing work after the heater pad has been bonded into place
- Installing seats
- Lifting seats in and out
- The seat from the car
- Preparation
- Vehicles up to and including model year 2002 and a certain chassis number
- Vehicles from and including Model year 2002 and a certain chassis number
- Lumber support strap
- Removing the control module
- Installing the control module
- Replacing protective pad
- Replacing seat cushion padding
- Seat rail drive end
- Replacing SIPS bag
- Removing components
- Installing upholstery
- Backrest (frame and mounting)
- Backrest padding
- Installing the bracket and crossmember
- Installing the drive shaft
- Head restraint front seat
- Head restraint sleeves
- Installing the connector
- Protective pad
- Removing power seats, tilting
- Removing the power seat
- Installing the power seat
- Installing the seat belt buckle
- Removing the seat rail, left hand side
- SIPS airbag
- Installing the tension spring
- Installing the seat frame
- Replacing backrest upholstery 1
- Replacing backrest upholstery 2
- Replacing the center armrest or integrated child seat
- Replacing central head restraint sleeves
- Center head restraint
- Lock the hatch for long loads
- Central head restraint sleeves
- Backrest
- Cushion, replacing
- Upholstery, center armrest, replacing
- Hatch for long loads
- Upholstery, side cushion, replacing
- Removing gearbox side cover
- Disconnecting the battery lead
- Removing the charge air pipe and hose
- Removing the spark plugs cover
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Disconnecting the front suspension components
- Removing the ball joint nut (left hand side)
- Removing the control arms for the anti-roll bar, the track rod and the screw from the drive shaft on the left hand side
- Removing the screws from the sub-frame support plates (both sides)
- Removing the stub axle from the control arm
- Pressing up the sub-frame on the right-hand side
- Removing the front cross member
- Preparatory work for removing the stub axle on the left-hand side
- Removing the drive shaft from the stub axle (left-hand side)
- Removing the nuts and screws for the steering gear sub-frame
- Removing the collision protection system over the steering gear
- Removing the screw for the rear engine mounting
- Removing the rear engine mounting
- Removing the oil pipes from the gearbox
- Lowering the engine and gearbox
- Removing the transmission
- Removing the nut for the lower ball joint / control arm
- Removing the control arms and tie rod (both sides)
- Removing the wheel spindle from the control arm
- Removing the drive shaft from the wheel spindle (right-hand side)
- Removing the cap for the drive shaft support bearing
- Press up the sub-frame on the right-hand side
- Preparatory work for removing the wheel spindle on the left-hand side
- Lowering the sub-frame
- Lowering the engine and transmission
- Replacing the carrier plate
- Preparatory work
- Installing the carrier plate
- Finishing
- Replacing the gearbox
- Removing engine compartment components
- Installing the lifting hook, part 1
- Installing the lifting hook, part 2
- Installing the lifting beam and lifting hook on the engine
- Removing the air baffle and splash guard under the engine
- Removing the screws for the cable conduit and ground lead bracket on the sub-frame
- Hanging the steering gear from a tie strap. Use the hole in the body
- Removing the control arms and track rod (both sides)
- Removing the drive shaft from the stub axle (right-hand side)
- Removing the drive shaft
- Removing the screw from the starter motor and the exhaust pipe from the turbocharger (TC)
- Removing the screw and clamp for the gearbox / engine
- Adjusting the position of the engine and gearbox
- Installing the screw and clamp on the gearbox
- Installing the collision protection system over the steering gear (right-hand drive cars)
- Installing components on the sub-frame
- Lifting the engine and gearbox to the horizontal position
- Installing the rear engine mounting
- Installing the exhaust pipe on the turbocharger (TC) and the starter motor on the engine
- Installing the sub-frame on the bodywork
- Installing the left drive shaft on the gearbox, stub axle and control arm
- Removing the tie strap from the steering gear
- Installing the front cross member
- Installing the right drive shaft on the gearbox, stub axle and control arm
- Installing a new screw and new lock nuts for the steering gear
- Installing the screw for the ground lead and cable conduit
- Lowering the car and removing the lifting beam and lifting tools from the engine
- Installing the remaining screws on the gearbox / starter motor
- Installing the gearbox cable bracket on the gearbox and the cables on the levers
- Installing the clutch pipe on the junction
- Installing the air hose on the turbocharger (TC) and the delivery line on the manifold
- Installing the air cleaner (ACL) housing and engine cover
- Installing the three-way catalytic converter (TWC)
- Installing the turbocharger (TC)
- Replacing the wheel spindle
- Removing the wheel spindle
- Installing the wheel spindle
- Replacing the front sub-frame
- Installing the sub-frame
- Solenoid control system, replacing
- Preparations
- Installing the solenoid
- Removing the side cover from the transmission
- Side cover, transmission, removing
- Disconnecting the charge air pipe
- Removing the connector from the transmission
- Removing the fender liner and support plate
- Removing the side cover
- Side cover, transmission, installing
- Checking the gasket for the side cover
- Lifting the engine and transmission to the horizontal position
- Installing oil pipes
- Installing the cross members on the bodywork
- Installing the front mounting for the exhaust pipe and the cross member
- Installing the power steering line
- Installing the screws for the engine pads and engine stabilizer brace
- Installing front suspension components (both sides)
- Installing the cable duct
- Removing the lifting beams
- Installing the coolant hose
- Installing the connector on the transmission
- Installing engine compartment components
- Installing the battery lead
- Installing the front splash guard
- Solenoids, control system, replacing
- Install the control system cover
- Reinstall the sub-frame
- Install the steering gear / sub-frame components
- Install the nuts for the ball joint / control arm and anti-roll bar / link rod
- Install the collision protection system over the steering gear (right-hand drive cars)
- Install the heated oxygen sensor (HO2S) bracket
- Install the drive shaft screw
- Install the splashguard under the engine
- Splines greasing
- Power steering pump, replacing
- Installing the power steering pump
- Installing the pressure hose
- Installing drive belt
- Pressure hose, replacing
- Preparatory work
- Replacing the return hose
- Installing the return hose
- Finishing
- Oil cooler steering gear, replacing
- Installing the oil cooler
- Limiters, replacing
- Installing limiter
- Installing the outer steering arm
- Replacing the outer steering arm
- Installing the steering arm
- Steering arm inner, replacing
- Removing the outer steering arm and boot
- Installing the counterhold
- Removing the inner steering arm
- Installing the inner steering arm
- Installing the boot
- Steering gear, replacing
- Checking the position of the track rod in the steering gear
- Installing the bracket for the exhaust pipe
- Removing the lifting tools
- Preparation
- Installing soundproofing panel
- Replacing the steering column / steering shaft
- Soundproofing panel driver's side, replacing
- Soundproofing panel passenger side, replacing
- Install the steering shaft joint on the lower steering shaft
- Install the floor lighting
- Install the soundproofing panel
- Install the lever unit
- Install the steering column covers
- Zero the contact reel
- Tighten the screw in the center of the steering wheel
- Install the driver's airbag module
- Check the function
- Steering shaft, lower, replacing
- Removing wheels
- Fitting the wheel
- Removing the steering column covers
- Install the cable for the ignition switch interlock (only automatic gearbox)
- Installing the steering column covers
- Ordering software / keys
- Steering wheel module (SWM)
- Programming the control module
- Steering wheel module
- Steering wheel angle sensor module (SAS), replacing
- Soundproofing panel
- Ordering software
- Steering wheel lock, replacing
- Steering wheel module (SWM), replacing
- Steering wheel, replacing
- Removing the sub-frame
- Installing the supply pipe / hose
- Installing the sub-frame
- Installing delivery lines
- Removing drive belt
- Removing the power steering pump
- Return hose, replacing
- Removing the return hose
- Removing the pressure hose
- Removing the return pipe
- Installing return pipe
- Shock Absorbers, Anti-Roll and Bar Levelling - Removal, Replacement and Installation 2
- Suspension - Tightening Torque, Mechanical
- Front Wheel Suspension - Removal, Replacement and Installation
- Front Wheel Suspension - Cleaning, Inspection and Adjustment
- Springs - Removal, Replacement and Installation 2
- Automatic Level Control - Installation Instructions, Accessories 2
- Ball Joint - Replacement 2
- Suspension - Torque
- Engine Control Module (ECM) - Diagnostic Trouble Codes and Associated Procedures - 1 of 14 3
- Engine Control Module (ECM) - Diagnostic Trouble Codes and Associated Procedures - 2 of 14 3
- Engine Control Module (ECM) - Diagnostic Trouble Codes and Associated Procedures - 3 of 14 5
- Engine Control Module (ECM) - Diagnostic Trouble Codes and Associated Procedures - 4 of 14 3
- Engine Control Module (ECM) - Diagnostic Trouble Codes and Associated Procedures - 5 of 14 4
- Engine Control Module (ECM) - Diagnostic Trouble Codes and Associated Procedures - 6 of 14 4
- Engine Control Module (ECM) - Diagnostic Trouble Codes and Associated Procedures - 7 of 14 4
- Engine Control Module (ECM) - Diagnostic Trouble Codes and Associated Procedures - 8 of 14 3
- Engine Control Module (ECM) - Diagnostic Trouble Codes and Associated Procedures - 9 of 14 4
- Engine Control Module (ECM) - Diagnostic Trouble Codes and Associated Procedures - 10 of 14 5
- Engine Control Module (ECM) - Diagnostic Trouble Codes and Associated Procedures - 11 of 14 3
- Engine Control Module (ECM) - Diagnostic Trouble Codes and Associated Procedures - 12 of 14 3
- Engine Control Module (ECM) - Diagnostic Trouble Codes and Associated Procedures - 13 of 14 4
- Engine Control Module (ECM) - Diagnostic Trouble Codes and Associated Procedures - 14 of 14 3
- Engine Control Module (ECM) Diagnostic Trouble Code (DTC) Index - B5234T3
- Engine Control Module (ECM) Diagnostic Trouble Code (DTC) Index - B5244S
- Engine Control Module (ECM) Diagnostic Trouble Code (DTC) Index - B5244T3
- Engine - Compression Check 2
- Install transmission cable on transmission
- Contents
- Driving
- Fault-tracing
- Transmission control module (TCM), replacing (B5254T4, TF-80SC AWD; 2006-2007) (version 1)
- Information
- Removing air filter housing
- Installing the air cleaner (ACL) housing
- Installing the battery cable
- Ordering software
- Transmission control module (TCM), replacing (B5254T4, TF-80SC AWD; 2006-2007) (version 2)
- Removing the battery cable
- Removing the Transmission Control Module (TCM)
- Installing the Transmission Control Module (TCM)
- Installing the inlet pipe
- Conditions
- Installing the oil plug
- Further filling
- Checking the oil level
- Checks after replacing the transmission
- Transmission, installing (AW50/51 AWD; W55-50/51SN; 2003-2009)
- Transmission, installing (D5252T diesel engine)
- Installing components on the sub-frame
- Transmission, installing (AW55-50/51SN; 2004-2007)
- Installing the transmission
- Installing the collision protection system over the steering gear
- Finishing
- Transmission, installing (AW50AWD)
- Installing the rear engine mounting
- Installing the bevel gear
- Removing the lifting beams
- Installing the service clips
- Installing the battery lead
- Transmission, installing (M66 AWD; 2004-2007)
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Positioning the mobile jack under the right-hand side of the sub-frame
- Installing engine compartment components
- Transmission cable, adjusting
- Removing the air cleaner (ACL) housing
- Adjusting the mechanical transmission cable - continued
- Installing components
- Transmission, installing
- Install the sub-frame components
- Transaxle, removing (version 1)
- Disconnecting the battery lead
- Removing the nut from the ball joint (both sides)
- Pressing up the sub-frame on the right-hand side
- Removing the driveshaft from the wheel knuckle (right-hand side)
- Removing the drive shaft
- Removing the drive shaft from the wheel knuckle (left-hand side)
- Transaxle, removing (version 2)
- Disconnect the battery lead
- Install the lifting hook
- Install the lifting beam and the lifting hook on the engine lifting lugs
- Press up the sub-frame on the right-hand side
- Preparatory work for removing the wheel spindle on the left-hand side
- Lower the engine with the transmission
- Transmission oil / oil filter, replacing
- Conditions
- Install the oil return line on the transmission
- Lower the car
- Pour the rest of the oil into the transmission
- Check the oil level
- Transmission, Removing
- Disconnecting the Battery Lead
- Pay Attention To the Following When Removing Propeller Shaft
- Preparations
- Install the Transmission Cable On the Transmission
- Installing the Sub-Frame And Front Suspension Components
- Removing the Collision Protection System Over the Steering Gear (Right-Hand Drive Cars Only)
- Installing the Control System Cover
- Installing the Sub-Frame
- Installing Components In the Steering Gear And Sub-Frame
- Installing the Nuts Securing the Ball Joint To the Control Arm And the Anti-Roll Bar To the Link Rods
- Installing the Collision Protection System Over the Steering Gear (Right-Hand Drive Cars)
- Installing the Bracket For the Heated Oxygen Sensor (HO2S)
- Installing the Screw For the Drive Shaft
- Installing Components On the Sub-Frame
- Installing the Splash Guard Under the Engine
- Installing the Air Cleaner (ACL) Housing And Connections
- Bevel gear, replacing
- Preparations
- Installing the bevel gear
- Installing members
- Installing the drive shaft and bearing cap on the pilot bearing for the shaft
- Checking the oil level in the bevel gear
- Installing front suspension components
- Installing front end components, continued
- Removing the brass pipe
- Filling with oil
- Replacing the pinion seal for the bevel gear
- Removing the three-way catalytic converter (TWC)
- Installing the three-way catalytic converter (TWC)
- Removing bevel gear
- Sealing rings bevel gear, replacing
- Checking marking
- Bevel gear
- Removing front end components, continued
- Removing the drive shaft
- Removing the propeller shaft
- Only D5244T/T2
- Installing the exhaust pipe
- Installing the propeller shaft
- Installing the drive shaft
- Filling with transmission oil, M58/M66
- Filling transmission oil, AW
- Pinion seal bevel gear, replacing
- Removing the pinion seal
- Installing the seal
- Removing the sealing ring
- Installing the sealing ring
- Checking the marking
- Transfercase ventilation valve
- Disconnecting the front suspension components
- Removing spring strut from control arm
- Removing the propeller shaft, front
- Only RHD
- Greasing splines
- Installing the sealing ring for the CV joint housing on the stub axle
- Installing ball joint nut
- Only D5244T-T3
- Sealing rings connecting socket, replacing
- Gear selector lever knob, replacing
- Removing the gear selector knob
- Installing a new boot
- Installing the top panel
- Installing the gear selector knob
- Installing the mechanical cable
- Initial setting of the key lock cable (adjusting)
- Finishing
- Removing the center console
- Installing the center console
- Installing the air cleaner (ACL) housing
- Installing the front wheels
- Removing the panel
- Removing the top panel
- Installing the lock bracket on the gear selector knob
- Installing gear selector knob
- Solenoid back-up (reverse) inhibitor, replacing
- Installing the solenoid
- Boot, gear selector, replacing
- Cable key interlock, replacing
- Gear selector cables, replacing
- Gear selector knob, Geartronic, replacing
- Gear selector knob, replacing
- Removing gear selector lever knob
- Installing the spaceball in the center console
- Installing the panels
- Installing the gear selector lever knob
- Transmission cable, replacing
- Removing the air cleaner (ACL) housing
- Feeding in the mechanical cable from the engine compartment
- Installing the gear selector cables on the transmission
- Installing service clips
- Installing the air cleaner housing
- Removing components
- Boot gear selector lever, replacing
- Transmission cables, replacing
- Removing the rubber lead-in
- Removing the gear selector cables
- Preparations for installing the mechanical cables
- Installing the gear selector cables from the inside of the passenger compartment
- Installing the rubber grommet
- Feeding in the gear selector cable from the engine compartment
- Positioning the gear selector cables behind the steering gear
- Fitting the wheel
- Final check
- Removing the boot from the top panel
- Removing the mechanical cable from the ignition switch
- Removing the mechanical cable from the steering column
- Removing center tunnel console
- Removing the cable at the firewall
- Installing the center tunnel console
- Removing the lock bracket from the gear selector knob
- Removing the gear selector boot from the top panel
- Installing the printed circuit board on the holder and gear selector stop
- Checking the shift positions
- Removing the gear selector cable from the ball joint
- Removing the gear selector lever boot panel with the boot from the center console
- Removing the locking sleeve
- Replacing the boot for the gear selector lever
- Installing the boot for the gear selector lever
- Removing the spaceball
- Detaching the cover
- Removing the space ball from the center console
- Installing the covers
- Removing the gear selector cable at the bulkhead
- Installing gear selector cable
- Installing the gear selector cable on the gearbox
- Preparatory work
- Removing the gear cable from the ball coupling
- Removing the gear lever knob
- Removing the spaceball from the center console
- Installing the spaceball to the center console
- Installing the gear lever knob
- Removing the gear selector lever knob
- Detaching the panel
- Removing the solenoid
- Connecting sleeve
- Gear selector, replacing
- Ignition off
- Removing engine compartment components
- Installing the gear selector
- Installing engine compartment components
- Input shaft seal
- Checking before installing
- Installing splash guards and front wheels
- Transmission, installing
- Installing the transmission
- Removing the lifting beams
- Installing the battery lead
- Transmission, Removing
- Connecting Sleeve
- Seal, Primary Shaft, Replacing
- Primary Shaft Seal
- Primary Shaft Seal 41 MM
- Installing the clutch cylinder
- Primary Shaft Seal 44.6 MM
- Removing the clutch cylinder
- Installing the rubber seal for the pipe in the clutch cover
- Input shaft, cleaning
- Lifting The Engine And Gearbox To The Horizontal Position
- Installing The Subframe On The Bodywork
- Installing The Sealing Ring For The CV Joint Housing
- Installing The Left Drive Shaft On The Gearbox, Stub Axle And Control Arm
- Installing The Screws For The Front Engine Pad
- Installing The Right Drive Shaft On The Gearbox, Stub Axle And Control Arm
- Installing New Lock Nuts On The Steering Gear
- Lowering The Car And Removing The Lifting Beam And Lifting Tools From The Engine
- Installing The Coolant Hose
- Gearbox, Removing
- Disconnecting The Battery Lead
- Removing Engine Compartment Components
- Continue Removing Engine Compartment Components
- Plugging The Hose As Far As The Clutch Master Cylinder
- Removing The Mounting Screws For The Gearbox And Starter Motor
- Removing The Coolant Hose From The Heater Unit
- Removing The Air Baffle And Splash Guard Under The Engine
- Removing The Screw For The Cable Conduit
- Hanging Up The Steering Gear
- Removing The Charge Air Pipe
- Removing The Control Arms And Track Rod (Both Sides)
- Removing The Nut From The Ball Joint (Both Sides)
- Removing The Screws From The Sub-Frame Support Plates (Both Sides)
- Removing The Stub Axle From The Control Arm
- Removing The Drive Shaft From The Stub Axle (Right-Hand Side)
- Removing The Sealing Ring For The CV Joint Housing
- Removing The Cap For The Drive Shaft Support Bearing
- Removing The Drive Shaft
- Pressing Up The Sub-Frame On The Right-Hand Side
- Removing The Screw From The Starter Motor And The Exhaust Pipe From The Turbocharger (TC)
- Removing The Front Cross Member
- Removing The Screw For The Rear Engine Pad
- Removing The Rear Engine Mounting
- Removing The Screw And Clamp From The Gearbox And Engine
- Removing The Left Drive Shaft From The Gearbox
- Lowering The Sub-Frame
- Lowering The Engine And Gearbox
- Removing The Collision Protection System Over The Steering Gear
- Installing the fixture on the mobile jack
- Removing the gearbox
- Installing Splash Guards And Front Wheels
- Cleaning the input shaft
- Checking Before Installing
- Lifting The Engine And Transmission To The Horizontal Position
- Installing The Cross members
- Installing The Nuts On The Fender Liner
- Checking The Oil Level In The Transmission
- Installing Wheels
- Installing The Water Hose
- Connecting The Battery Lead
- Removing The Mounting Screws From The Gearbox
- Installing The Lifting Beam And Lifting Hook On The Engine Lifting Eyelet
- Removing Splash Guards
- Removing Components Around The Sub-Frame
- Removing Links, Tie Rod And Bolt For The Drive Shaft
- Removing Stub Axle From The Control Arm
- Removing The Sealing Ring For The CV Joint Housing From The Stub Axle
- Removing The Cross Members
- Removing The Bracket For The Power Supply Cable For The Heated Oxygen Sensor (HO2S) From The Sub-Frame
- Removing Bevel Gear
- Removing The Collision Protection System Over The Steering Gear (Only Applies To Right-Hand Drive Vehicles)
- Preparations When Removing Gearbox
- Installing Fixture To Mobile Jack
- Cover Brake Cylinder B4 Automatic Transmission, Replacing
- Removing components
- Installing the snap ring
- Adapting the control module
- Checking the function of the transmission
- Replacing The Gear-Shift Position Sensor
- Adjusting the gear-shift position sensor
- Installing engine compartment components
- Replacing The Sealing Ring For The Oil Pump
- Removing the transmission
- Installing the transmission
- Sealing Ring, Gear Shift Linkage Rod, Replacing
- Installing The Gear-Shift Position Sensor
- Installing The Gear-Shift Position Sensor, Continued
- Solenoid Control System, Replacing
- Replacing And Checking Solenoids
- Removing the control system cover
- Checking the resistance of SLT, SLS and SLU
- Replacing solenoids S1-S5
- Finishing
- Preparations
- Installing the control system
- Points To Observe When Replacing The Control Module
- Ordering Software
- Conditions
- Installing The Oil Plug
- Further Filling
- Checking The Oil Level
- Installing the angle gear
- Fitting the sub-frame to the body
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Installing the collision protection system over the steering gear
- Removing the lifting beam
- Installing the service clips
- Installing the battery cable
- Check
- Splines greasing
- Removing the gearbox mounting screws
- Removing the coolant hose from the passenger compartment heater
- Removing the screw for the cable duct
- Removing the cross members from the body
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations for lowering the sub-frame
- Removing the right-hand drive shaft
- Removing the oil pipe from the gearbox
- Lowering the engine and the gearbox
- Removing all the screws for the gearbox and engine
- Control System, Replacing
- Engine wash
- Removing the air cleaner (ACL) housing
- Removing the control system
- Replacing the sealing rings.
- Checking the gear selector slider
- Installing the control system cover
- Installing components
- Oil level, checking and adjusting
- Installing splashguard under engine
- Transmission Control Module (TCM), Replacing
- Measuring the position of the tie rod in the steering gear
- Installing the fixture on the mobile jack and gearbox
- Replacing Control System Cover
- Removing the sub-frame
- Cleaning cover
- Installing cover
- Installing the sub-frame
- Filling of oil
- Sub-Frame Front, Replacing
- Replacing Front Sub-Frame
- Installing Front Sub-Frame
- Installing The Gearbox
- Lifting the engine/gearbox
- Installing the rear engine mounting
- Installing oil pipes to the transmission
- Installing the left drive shaft on the transmission and the wheel spindle
- Installing the steering wheel shaft joint
- Installing the cable conduit
- Fitting the remaining screws to the gearbox/starter motor
- Installing gear selector cable
- Removing/Installing
- Sealing Ring Oil Pump, Replacing
- Preparatory Work/Finishing Work
- Removing Control System Cover
- Information
- Installing the air cleaner (ACL) housing
- Transmission, manual
- Transmission, automatic
- Input Shaft Seal
- Shift Shaft Seal, Replacing
- Installing the shift lever
- Gear Selector, Replacing
- Preparatory work
- Transmission, Installing
- Lifting the engine and transmission
- Installing the bevel gear
- Positioning the mobile jack lightly applied under the right side of the sub-frame
- Installing the crossmembers
- Installing the cable duct
- Removing the lifting beams
- Installing the remaining screws for the transmission and starter motor
- Installing the clutch line
- Installing the battery lead
- Removing components from the transmission
- Removing the gear selector cables from the transmission
- Removing screws and nuts from the engine pad and engine stabilizer brace
- Preparations when removing transmission
- Lowering engine and transmission
- Installing the fixture on the mobile jack and transmission
- Removing the engine and transmission screws
- Transmission, installing (M56 2001-)
- Transfer of the rear light switch
- Removing the lifting beam
- Transmission, installing (AW55-50/51SN; 2004-2007)
- Checking before installing
- Pay attention to the following when installing propeller shaft
- Installing the anti-roll bar link to the spring strut
- Installing the air cleaner (ACL) housing
- Installing the battery lead
- Transmission, installing(AW50/51 AWD; W55-50/51SN; 2003-2009)
- Installing transmission
- Installing the left drive shaft on the transmission and the wheel spindle
- Installing sub-frame to body
- Installing the right drive shaft on the transmission, wheel spindle and control arm
- Installing the collision protection system over the steering gear
- Installing components
- Ordering software
- Check
- Transmission, removing
- Disconnecting the battery lead
- Removing engine compartment components
- Removing components from the transmission
- Removing the transmission mounting screws
- Removing screws and nuts from the engine pad and engine stabilizer brace
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing front suspension components (both sides)
- Preparations when removing transmission
- Removing the right-hand drive shaft
- Removing bevel gear
- Removing the rear engine mounting
- Removing the oil pipe from the transmission
- Removing the gearbox
- Transmission, preparations before installing
- Transmission, removing (AW55-50/51SN; 2004-2007) (version 1)
- Removing the gearbox mounting screws
- Removing the screw for the cable duct
- Preparations when removing gearbox
- Preparations for lowering the sub-frame
- Lowering the engine and the transmission
- Installing the fixture on the mobile jack and gearbox
- Transmission, removing (AW55-50/51SN; 2004-2007) (version 2)
- Removing the vacuum pump from the cylinder head for the engine
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the cross members from the body
- Removing the drive shaft from the gearbox
- Lowering the sub-frame
- Removing the oil pipe from the gearbox
- Lowering the engine and the gearbox
- Removing all the screws for the gearbox/engine
- Transmission, removing (AW55-50/51SN; 2004-2007) (version 3)
- Transmission, removing (AW50/51 AWD; 2004-2005)
- Disconnecting the steering gear
- Removing the collision protection system over the steering gear
- Removing the drive shaft from the transmission
- Installing the fixture on the mobile jack and transmission
- Removing all the screws for the transmission and engine
- Removing the transmission
- Transmission, removing (M56; 2001-2007)
- Transmission, removing (M66AWD 2004-)
- Removing components from the sub-frame
- Measuring position of the tie rod in steering gear
- Disconnecting the ball joint pinion from the control arm (both sides)
- Removing components for the fender liner
- Removing the screws for the sub-frame support plates (both sides)
- Removing the right drive shaft
- Removing collision protection system over steering gear
- Removing the drive shaft from the wheel hub
- Transmission, removing (TF-80SC AWD; 2006-2007)
- Disconnecting the battery cable
- Removing the EGR mixer
- Removing components from the subframe
- Removing front mounting for exhaust pipe
- Lowering the subframe
- Removing the lower charge air pipe
- Removing all the screws for the transmission/engine
- Battery Isolator, Wiper Blade - Removal, Replacement & Installation
- Airbag Contact Reel, Wipers/washers - Cleaning, Inspection and Adjustment 4
- Wiper Control Link, High Pressure Headlamp Washer - Adjustment, Removal & Installation 3
- Wiper Mechanism (Headlight & Windshield) - Removal & Installation 2
- Headlight Washers - Adjustment, Removal & Installation
- Wiper Motor, Fuel Level Sensor - Removal & Installation 2