Manual sections

Wiring diagrams

• A/c Compressor
• Abbreviations
• Accessories Control Systems
• Accessory Drive Belts
• Accessory Electronic Module (Aem), Alarm, Parking Assistance - Installation Instructions, Accessories
• Airbag
• Antenna Systems
• Anti-Lock/traction Control
• Application
• Automatic HVAC System
• Automatic Trans
• Auxiliary Emission Control Systems
• Axle Shafts
• Basic Trouble Shooting
• Blowers, Superchargers & Turbochargers
• Body Electrical
• Brakes
• Cabin Air Filter
• Cables and Fuses - Removal, Replacement and Installation
• Charging System
• Check Lists
• Climate Units - Removal, Replacement and Installation
• Clutches Manual & Hydraulic
• Collision/avoidance
• Computer Relearn
• Control Modules - Design and Function - 1 of 4
• Control Modules - Design and Function - 2 of 4
• Control Modules - Design and Function - 4 of 4
• Cooling Fan
• Cooling System (Mechanical)
• Cruise Control Systems
• Cruise Control, Cargo, Storage & Towing - Accessory Installation Instructions
• Diagnostic Connector Locations
• Differentials & Drive Axles
• Door Locks & Anti-Theft Systems
• Drive Cycles
• Driveline/axles
• DTC Index
• Electrical Component Locations
• Electrical Motors, Sensors & Switches - Removal, Replacement and Installation
• Emission Applications
• Engine
• Engine - Removal, Replacement and Installation
• Engine Control Systems
• Engine Heater, Parking Heater - Installation Instructions, Accessories
• Engine Performance
• Entertainment Systems
• Exhaust
• Exterior Body Panels
• Exterior Lights
• Exterior/interior Trim
• Frames, Subframes & Crossmembers
• Fuel System
• Fuel, Injectors & Sensors - Removal & Installation
• Fuses & Circuit Breakers
• Gauges & Instrument Panels
• Gearbox, Gear Shift Position Sensor - Adjustment, Removal & Installation
• Headlights
• Heated Glass/defoggers
• Identification
• Ignition System
• Interior Equipment - Installation Instructions, Accessories
• Interior/illumination Lights
• Lubrication System
• Manual & Power Steering
• Manual Trans
• Mechanical
• Mechanical - Hydraulic
• Media, Communication and Navigation - Installation Instructions, Accessories - 1 of 2
• Media, Communication and Navigation - Installation Instructions, Accessories - 2 of 2
• Metric Conversions
• Mirrors
• Mode 6
• Navigation System
• Oem General Information
• Paint/coatings
• Panel Repair - Removal, Replacement and Installation
• Parking Brake System
• Passive Restraints
• Rear Axle, Drive Shafts - Removal, Replacement and Installation
• Rear Wheel Suspension - Removal, Replacement and Installation
• Removal & Installation
• Reset Procedures
• Restraints
• Seats
• Seats, Interior Components - Removal, Replacement and Installation
• Solenoid Control, Gear Selector & Line Pressure - Removal & Installation
• Specifications
• Starter
• Steering
• Steering Column
• Steering Column Switches
• Steering Gear
• Sun Roof/t-Top/convertible Top
• Suspension Control Systems
• Suspension Front
• Suspension Rear
• System
• Testing & Diagnostics
• Timing Belt
• Traction Control Disable
• Transmission
• Transmission - Removal, Replacement and Installation - 1 of 2
• Transmission - Removal, Replacement and Installation - 2 of 2
• Transmission - Replacing
• Wheel & Tire System
• Wheel Alignment
• Wheel Hubs
• Windows
• Wiper/washer Systems

Repair manual

Climate Units - Removal, Replacement and Installation Volvo S60 I

Step-by-step instructions on "Climate Units - Removal, Replacement and Installation" for Volvo S60 I (2000–2004). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

155subsections

155articles

177illustrations

Condenser, Replacing

1 article

• Condenser, Replacing 6

Installing the condenser

1 article

• Installing the condenser

Filling Refrigerant And Checking For Leaks

1 article

• Filling Refrigerant And Checking For Leaks

Installing the Bumper Shell And Air Guide

1 article

• Installing the Bumper Shell And Air Guide

Receiver Drier, Replacing

1 article

• Receiver Drier, Replacing

Installing the dryer filter

1 article

• Installing the dryer filter

Accumulator/Receiver Drier, Replacing

1 article

• Accumulator/Receiver Drier, Replacing 1

Installing the receiver drier

1 article

• Installing the receiver drier

Preparatory Work

1 article

• Preparatory Work

Important Information

1 article

• Important Information

Before Starting Work On the Condenser

1 article

• Before Starting Work On the Condenser

Condenser - Work in the engine compartment

1 article

• Condenser - Work in the engine compartment 8

Condenser - Work Under the Car

1 article

• Condenser - Work Under the Car

Removing the condenser

1 article

• Removing the condenser

Filling refrigerant and detecting leaks

1 article

• Filling refrigerant and detecting leaks

Installing the bumper cover and air baffle

1 article

• Installing the bumper cover and air baffle

Finishing

1 article

• Finishing

Evaporator

1 article

• Evaporator 9

Before Starting Work On the Expansion Valve

1 article

• Before Starting Work On the Expansion Valve 4

Magnet Clutch AC Compressor, Replacing

1 article

• Magnet Clutch AC Compressor, Replacing

Removing the Auxiliaries Belt

1 article

• Removing the Auxiliaries Belt 1

Removing the splash guard

1 article

• Removing the splash guard 8

Installing the Solenoid Coil

1 article

• Installing the Solenoid Coil 1

Installing the Lock Ring

1 article

• Installing the Lock Ring 3

Installing the air conditioning (A/C) compressor

1 article

• Installing the air conditioning (A/C) compressor 1

Installing the Auxiliaries Belt

1 article

• Installing the Auxiliaries Belt

Installing the Battery Negative Cable

1 article

• Installing the Battery Negative Cable

Refrigerant And Leak Detection

1 article

• Refrigerant And Leak Detection

Installing the Splash Guard

1 article

• Installing the Splash Guard 1

Receiver Drier Hoses

1 article

• Receiver Drier Hoses 1

Before Starting Work On the Compressor Or Magnetic Clutch Compressor

1 article

• Before Starting Work On the Compressor Or Magnetic Clutch Compressor 1

Work in the Engine Compartment

1 article

• Work in the Engine Compartment

Pipes/Hoses

1 article

• Pipes/Hoses 9

Installing pipes

1 article

• Installing pipes

Installing Hoses

1 article

• Installing Hoses

Expansion Valve, Replacing

1 article

• Expansion Valve, Replacing

Pipe Receiver Drier, Replacing

1 article

• Pipe Receiver Drier, Replacing

Pipe/Hose, Compressor, Replacing

1 article

• Pipe/Hose, Compressor, Replacing

Pipes/Hoses, Replacing

1 article

• Pipes/Hoses, Replacing

Evaporator, Replacing

1 article

• Evaporator, Replacing

Needle Valve, Service Valve, Replacing

1 article

• Needle Valve, Service Valve, Replacing 1

Air Cleaner Passenger Compartment, Replacing

1 article

• Air Cleaner Passenger Compartment, Replacing 2

Defroster Duct, Windshield

1 article

• Defroster Duct, Windshield

Air Ducts On the B-Post In the Dashboard

1 article

• Air Ducts On the B-Post In the Dashboard 1

The Air Duct For the Dashboard Nozzle, Side Defroster (Passenger Side)

1 article

• The Air Duct For the Dashboard Nozzle, Side Defroster (Passenger Side) 2

The Front Air Duct On the Floor For the B-Post Vent

1 article

• The Front Air Duct On the Floor For the B-Post Vent 1

The Rear Air Duct On the Floor For the B-Post Vent

1 article

• The Rear Air Duct On the Floor For the B-Post Vent 1

The Front Air Ducts On the Floor For the Rear Floor Vent

1 article

• The Front Air Ducts On the Floor For the Rear Floor Vent

The Rear Air Ducts On the Floor For the Rear Floor Vent

1 article

• The Rear Air Ducts On the Floor For the Rear Floor Vent 4

Dashboard vent, side defroster (passenger side)

1 article

• Dashboard vent, side defroster (passenger side) 1

Ventilation Vents And Seals, Replacing

1 article

• Ventilation Vents And Seals, Replacing

The Outer Vents On the Dashboard And the Seal

1 article

• The Outer Vents On the Dashboard And the Seal 2

Dashboard Vent, Side Defroster (Driver's Side)

1 article

• Dashboard Vent, Side Defroster (Driver's Side)

Vents On the Side Panel On the Center Console

1 article

• Vents On the Side Panel On the Center Console

B-Post Vent

1 article

• B-Post Vent

Air Ducts And Seals, Replacing

1 article

• Air Ducts And Seals, Replacing 2

Damper Motor Temperature, Replacing

1 article

• Damper Motor Temperature, Replacing 1

Installing the Temperature Damper Motor, Passenger Side

1 article

• Installing the Temperature Damper Motor, Passenger Side

Removing the Temperature Damper Motor, Driver's Side

1 article

• Removing the Temperature Damper Motor, Driver's Side

Installing the Temperature Damper Motor, Driver's Side

1 article

• Installing the Temperature Damper Motor, Driver's Side

Removing

1 article

• Removing 3

Heat Exchanger, Replacing

1 article

• Heat Exchanger, Replacing 2

Removing Steering Column Covers

1 article

• Removing Steering Column Covers

Removing Soundproofing Panels

1 article

• Removing Soundproofing Panels 1

Removing Cable For Key Interlock

1 article

• Removing Cable For Key Interlock 10

Installing Heat Exchanger

1 article

• Installing Heat Exchanger 2

Installing Steering Shaft's Universal Joint On Lower Steering Shaft

1 article

• Installing Steering Shaft's Universal Joint On Lower Steering Shaft 1

Installing the Floor Lighting

1 article

• Installing the Floor Lighting

Installing Cable For Key Interlock

1 article

• Installing Cable For Key Interlock 2

Installing Lever Module

1 article

• Installing Lever Module

Installing Steering Column Covers

1 article

• Installing Steering Column Covers

Installing Driver's Airbag Module

1 article

• Installing Driver's Airbag Module

Checking Function On Steering Column

1 article

• Checking Function On Steering Column 4

Blower Fan Motor Passenger Compartment Temperature Sensor, Replacing

1 article

• Blower Fan Motor Passenger Compartment Temperature Sensor, Replacing 1

Installing the Blower Fan Motor, Passenger Compartment Temperature Sensor

1 article

• Installing the Blower Fan Motor, Passenger Compartment Temperature Sensor

Climate Control Unit, Replacing

1 article

• Climate Control Unit, Replacing

Preparations

1 article

• Preparations

Before Starting Work On the Climate Control System

1 article

• Before Starting Work On the Climate Control System 7

The Climate Control Unit On the Passenger Compartment Member

1 article

• The Climate Control Unit On the Passenger Compartment Member

Other Work In the Passenger Compartment

1 article

• Other Work In the Passenger Compartment

Ordering Software

1 article

• Ordering Software 2

Replacing the Heat Shield For the Thermostatic Expansion Valve

1 article

• Replacing the Heat Shield For the Thermostatic Expansion Valve

Damper Motor Module (DMM) Air Distribution, Replacing

1 article

• Damper Motor Module (DMM) Air Distribution, Replacing 1

Installing the Damper Motor Module (DMM) For Air Distribution

1 article

• Installing the Damper Motor Module (DMM) For Air Distribution

Damper Motor Module (DMM) Defroster, Replacing

1 article

• Damper Motor Module (DMM) Defroster, Replacing 1

Installing the Damper Motor Module (DMM) For the Defroster

1 article

• Installing the Damper Motor Module (DMM) For the Defroster

Damper Motor Module (DMM) Recirculation, Replacing

1 article

• Damper Motor Module (DMM) Recirculation, Replacing 1

Installing the Damper Motor Module (DMM) For Recirculation

1 article

• Installing the Damper Motor Module (DMM) For Recirculation

Damper Motor Module (DMM) Temperature, Replacing

1 article

• Damper Motor Module (DMM) Temperature, Replacing 1

Installing the Damper Motor Module (DMM) For Temperature On the Passenger Side

1 article

• Installing the Damper Motor Module (DMM) For Temperature On the Passenger Side

Removing the Damper Motor Module (DMM) For Temperature On the Driver's Side

1 article

• Removing the Damper Motor Module (DMM) For Temperature On the Driver's Side

Installing the Damper Motor Module (DMM) For Temperature On the Driver's Side

1 article

• Installing the Damper Motor Module (DMM) For Temperature On the Driver's Side

Temperature Sensor, Evaporator, Replacing

1 article

• Temperature Sensor, Evaporator, Replacing 1

Damper Motor, Air Distribution, Replacing

1 article

• Damper Motor, Air Distribution, Replacing

Damper Motor, Defroster, Replacing

1 article

• Damper Motor, Defroster, Replacing

Damper Motor, Recirculation, Replacing

1 article

• Damper Motor, Recirculation, Replacing

Damper Motor, Floor/Defroster, Replacing

1 article

• Damper Motor, Floor/Defroster, Replacing

Climate Control Module (CCM), Replacing

1 article

• Climate Control Module (CCM), Replacing 7

Installing the Climate Control Module (CCM)

1 article

• Installing the Climate Control Module (CCM)

Removing the Front Panel

1 article

• Removing the Front Panel 1

Installing the Front Panel

1 article

• Installing the Front Panel

Ordering Software For the Climate Control Module (CCM)

1 article

• Ordering Software For the Climate Control Module (CCM)

Replacing Dashboard Environment Panel

1 article

• Replacing Dashboard Environment Panel 4

Front Panel, Replacing

1 article

• Front Panel, Replacing 1

Control Module, Engine Coolant Heater, Replacing

1 article

• Control Module, Engine Coolant Heater, Replacing

Points To Observe When Replacing The Control Module

1 article

• Points To Observe When Replacing The Control Module

Removing the Control Module

1 article

• Removing the Control Module 1

Control Module

1 article

• Control Module

Engine Coolant Heater, Replacing

1 article

• Engine Coolant Heater, Replacing

Fuel Injection Nozzle/Fan Motor/Pressure Equalizer, Replacing

1 article

• Fuel Injection Nozzle/Fan Motor/Pressure Equalizer, Replacing 1

Fan And Combustion Chamber

1 article

• Fan And Combustion Chamber 8

Blower Fan Motor And Motor Mounting

1 article

• Blower Fan Motor And Motor Mounting

Fuel Injection Nozzle, Atomizer And Outer Nozzle Head

1 article

• Fuel Injection Nozzle, Atomizer And Outer Nozzle Head

Wires

1 article

• Wires 1

The Fuel Line Quick-Release Connector

1 article

• The Fuel Line Quick-Release Connector

The Heater

1 article

• The Heater

Final Check

1 article

• Final Check

Fuel Pipe, Auxiliary Heater, Replacing

1 article

• Fuel Pipe, Auxiliary Heater, Replacing 5

Fuel Pump, Auxiliary Heater, Replacing

1 article

• Fuel Pump, Auxiliary Heater, Replacing

Fuel Line And Fuel Pump

1 article

• Fuel Line And Fuel Pump 2

Fuel Pump And Fuel Line

1 article

• Fuel Pump And Fuel Line

Glow Plugs, Engine Coolant Heater, Replacing

1 article

• Glow Plugs, Engine Coolant Heater, Replacing 1

Installing the Glow Plug

1 article

• Installing the Glow Plug

Removing the Heater

1 article

• Removing the Heater

Removing the Water Pump

1 article

• Removing the Water Pump

Removing the Fuel Pump (FP)

1 article

• Removing the Fuel Pump (FP)

Removing the Glow Plugs

1 article

• Removing the Glow Plugs 1

Bleeding the Fuel System

1 article

• Bleeding the Fuel System

Water Pump Engine Coolant Heater, Replacing

1 article

• Water Pump Engine Coolant Heater, Replacing 2

Overheat Protection Thermostat/Flame Sensor/Engine Coolant Temperature Sensor, Replacing

1 article

• Overheat Protection Thermostat/Flame Sensor/Engine Coolant Temperature Sensor, Replacing

Removing Components

1 article

• Removing Components 11

Heating the Shrink Tubing

1 article

• Heating the Shrink Tubing 1

Removing the Bumper Cover, Air Baffles And Combustion Preheater Module (CPM)

1 article

• Removing the Bumper Cover, Air Baffles And Combustion Preheater Module (CPM)

Installing the Water Pump And Rubber Cap

1 article

• Installing the Water Pump And Rubber Cap

Installing Components

1 article

• Installing Components 3

Removing the Control Module For the Engine Coolant Heater

1 article

• Removing the Control Module For the Engine Coolant Heater 1

Installing the Control Module For the Engine Coolant Heater

1 article

• Installing the Control Module For the Engine Coolant Heater 4

Installing the Engine Coolant Heater

1 article

• Installing the Engine Coolant Heater

Removing the Fuel Injection Nozzle, Blower Fan Motor And Pressure Equalizer

1 article

• Removing the Fuel Injection Nozzle, Blower Fan Motor And Pressure Equalizer 3

Combustion Chamber

1 article

• Combustion Chamber

Pressure Equalizer With Fuel Line

1 article

• Pressure Equalizer With Fuel Line

Heat Exchanger And Glow Plug

1 article

• Heat Exchanger And Glow Plug 1

Installing the Fuel Pump (FP) For the Engine Coolant Heater

1 article

• Installing the Fuel Pump (FP) For the Engine Coolant Heater 1

Installing the Heat Exchanger

1 article

• Installing the Heat Exchanger

Replacing the Fuel Line For the Engine Coolant Heater

1 article

• Replacing the Fuel Line For the Engine Coolant Heater

Removing the Fuel Line For the Engine Coolant Heater

1 article

• Removing the Fuel Line For the Engine Coolant Heater 2

Installing the Fuel Line For the Engine Coolant Heater

1 article

• Installing the Fuel Line For the Engine Coolant Heater

Replacing the Glow Plugs Of the Engine Coolant Heater

1 article

• Replacing the Glow Plugs Of the Engine Coolant Heater 1

Installing the Glow Plug For the Engine Coolant Heater

1 article

• Installing the Glow Plug For the Engine Coolant Heater

Replacing the Overheat Protection Thermostat, the Flame Sensor And the Engine Coolant Temperature Sensor

1 article

• Replacing the Overheat Protection Thermostat, the Flame Sensor And the Engine Coolant Temperature Sensor

Removing the Overheat Protection, Thermostat Flame Sensor And Coolant Temperature Sensor

1 article

• Removing the Overheat Protection, Thermostat Flame Sensor And Coolant Temperature Sensor 1

Installing the Overheat Protection, Thermostat Flame Sensor And Coolant Temperature Sensor

1 article

• Installing the Overheat Protection, Thermostat Flame Sensor And Coolant Temperature Sensor

Replacing the Water Pump For the Engine Coolant Heater

1 article

• Replacing the Water Pump For the Engine Coolant Heater

Removing the Water Pump For the Engine Coolant Heater

1 article

• Removing the Water Pump For the Engine Coolant Heater 1

Installing the Water Pump For the Engine Coolant Heater

1 article

• Installing the Water Pump For the Engine Coolant Heater