Manual sections

Wiring diagrams

• A/c Compressor
• Abbreviations
• Accessories Control Systems
• Accessory Drive Belts
• Accessory Electronic Module (Aem), Alarm, Parking Assistance - Installation Instructions, Accessories
• Airbag
• Antenna Systems
• Anti-Lock/traction Control
• Application
• Automatic HVAC System
• Automatic Trans
• Auxiliary Emission Control Systems
• Axle Shafts
• Basic Trouble Shooting
• Blowers, Superchargers & Turbochargers
• Body Electrical
• Body Frame - Removal, Replacement and Installation
• Brakes
• Cabin Air Filter
• Cables and Fuses - Removal, Replacement and Installation
• Charging System
• Check Lists
• Climate Units - Removal, Replacement and Installation
• Clutches Manual & Hydraulic
• Collision/avoidance
• Computer Relearn
• Control Modules - Design and Function - 1 of 4
• Control Modules - Design and Function - 2 of 4
• Control Modules - Design and Function - 4 of 4
• Cooling Fan
• Cooling System (Mechanical)
• Cruise Control Systems
• Cruise Control, Cargo, Storage & Towing - Accessory Installation Instructions
• Dashboard & Radio Panel, Restraints - Removal, Replacement and Installation
• Diagnostic Connector Locations
• Differentials & Drive Axles
• Door Locks & Anti-Theft Systems
• Doors and Lids - Removal, Replacement and Installation
• Drive Cycles
• Driveline/axles
• DTC Index
• Electrical Component Locations
• Electrical Motors, Sensors & Switches - Removal, Replacement and Installation
• Emission Applications
• Engine
• Engine - Cleaning, Inspection and Adjustment
• Engine - Overhaul, Tightening Torques
• Engine - Removal, Replacement and Installation
• Engine Control Systems
• Engine Heater, Parking Heater - Installation Instructions, Accessories
• Engine Performance
• Entertainment Systems
• Exhaust
• Exterior & Interior Panels - Removal & Installation
• Exterior Body Panels
• Exterior Lights
• Exterior Trim, Glass, Weatherstrips - Removal, Replacement and Installation
• Exterior/interior Trim
• Frames, Subframes & Crossmembers
• Front Wheel Suspension - Removal, Replacement and Installation
• Fuel System
• Fuel, Injectors & Sensors - Removal & Installation
• Fuses & Circuit Breakers
• Gauges & Instrument Panels
• Gearbox, Gear Shift Position Sensor - Adjustment, Removal & Installation
• Headlights
• Heated Glass/defoggers
• Identification
• Ignition System
• Interior Equipment - Installation Instructions, Accessories
• Interior/illumination Lights
• Lubrication System
• Manual & Power Steering
• Manual Trans
• Mechanical
• Mechanical - Hydraulic
• Media, Communication and Navigation - Installation Instructions, Accessories - 1 of 2
• Media, Communication and Navigation - Installation Instructions, Accessories - 2 of 2
• Metric Conversions
• Mirrors
• Mode 6
• Navigation System
• Oem General Information
• Paint/coatings
• Panel Repair - Removal, Replacement and Installation
• Parking Brake System
• Passive Restraints
• Rear Axle, Drive Shafts - Removal, Replacement and Installation
• Rear Wheel Suspension - Removal, Replacement and Installation
• Removal & Installation
• Reset Procedures
• Restraint System - General Safety Information
• Restraints
• Seats
• Seats, Compass - Cleaning, Inspection and Adjustment
• Seats, Interior Components - Removal, Replacement and Installation
• Solenoid Control, Gear Selector & Line Pressure - Removal & Installation
• Specifications
• Starter
• Steering
• Steering - Removal, Replacement and Installation
• Steering Column
• Steering Column Switches
• Steering Gear
• Sun Roof/t-Top/convertible Top
• Suspension Control Systems
• Suspension Front
• Suspension Rear
• System
• Testing & Diagnostics
• Timing Belt
• Traction Control Disable
• Transmission
• Transmission - Removal, Replacement and Installation - 1 of 2
• Transmission - Removal, Replacement and Installation - 2 of 2
• Transmission - Replacing
• Transmission Cable, Control Module - Removal & Installation
• Transmission, Oil & Oil Filter - Removal & Installation
• Transmission, Oil Temperature Sensor - Removal & Installation
• Wheel & Tire System
• Wheel Alignment
• Wheel Hubs
• Windows
• Wiper/washer Systems

Repair manual

Engine - Overhaul, Tightening Torques Volvo S60 I

Step-by-step instructions on "Engine - Overhaul, Tightening Torques" for Volvo S60 I (2000–2004). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

89subsections

89articles

97illustrations

Cleaning

1 article

• Cleaning 3

Selecting bearings

1 article

• Selecting bearings 11

Removing the screwed joint from the intermediate section

1 article

• Removing the screwed joint from the intermediate section 1

Removing the piston cooling valve and nozzles

1 article

• Removing the piston cooling valve and nozzles 1

New connecting rod

1 article

• New connecting rod 1

Checking the connecting rod in a connecting rod aligner

1 article

• Checking the connecting rod in a connecting rod aligner

Installing the piston cooling valve and nozzles

1 article

• Installing the piston cooling valve and nozzles 1

Classification of main bearings

1 article

• Classification of main bearings 1

Applying liquid gasket

1 article

• Applying liquid gasket

Marking the connecting rod (where applicable)

1 article

• Marking the connecting rod (where applicable) 1

Installing piston rings

1 article

• Installing piston rings

Installing the pistons in the cylinder bores

1 article

• Installing the pistons in the cylinder bores

Installing the oil pump suction pipe

1 article

• Installing the oil pump suction pipe

Installing the sump

1 article

• Installing the sump 2

Installing the rear crankshaft seal

1 article

• Installing the rear crankshaft seal

Removing the suction pipe from the oil pump

1 article

• Removing the suction pipe from the oil pump

Checking markings

1 article

• Checking markings 1

Removing the pistons from the cylinder block

1 article

• Removing the pistons from the cylinder block 2

Intermediate part

1 article

• Intermediate part

Installing the oil pan

1 article

• Installing the oil pan

Installing the oil cooler and oil filter

1 article

• Installing the oil cooler and oil filter

Removing the oil filter and oil pan

1 article

• Removing the oil filter and oil pan

Separating the intermediate section from the cylinder block

1 article

• Separating the intermediate section from the cylinder block

Measuring the crankshaft

1 article

• Measuring the crankshaft

Check the out-of-true of the crankshaft

1 article

• Check the out-of-true of the crankshaft

Removing the piston rings

1 article

• Removing the piston rings

Checking the axial clearance of the piston rings

1 article

• Checking the axial clearance of the piston rings 1

Calculating the running clearance of the piston

1 article

• Calculating the running clearance of the piston

Checking the bearing recess in the connecting rod big end

1 article

• Checking the bearing recess in the connecting rod big end

Measuring the cylinder bore

1 article

• Measuring the cylinder bore 2

Classification marking

1 article

• Classification marking

Cylinder block, measurement

1 article

• Cylinder block, measurement

Checking for wear

1 article

• Checking for wear

Installing the cylinder head

1 article

• Installing the cylinder head

Adjusting the valve clearance

1 article

• Adjusting the valve clearance

Installing tappets and camshafts

1 article

• Installing tappets and camshafts 5

Measuring and reconditioning the cylinder head

1 article

• Measuring and reconditioning the cylinder head 9

Removing the cylinder head

1 article

• Removing the cylinder head 4

Removing tappets

1 article

• Removing tappets

Removing valves

1 article

• Removing valves

Removing valve stem seals

1 article

• Removing valve stem seals

Checking the cylinder head

1 article

• Checking the cylinder head

Checking for wear in the valve guides

1 article

• Checking for wear in the valve guides

Installing valve stem seals

1 article

• Installing valve stem seals

Installing the valve / valve springs

1 article

• Installing the valve / valve springs

Cylinder head, installing

1 article

• Cylinder head, installing

Aligning the crankshaft

1 article

• Aligning the crankshaft

Installing valve lifters and camshafts

1 article

• Installing valve lifters and camshafts 2

Installing the rear camshaft seal

1 article

• Installing the rear camshaft seal

Securing the camshafts

1 article

• Securing the camshafts

Cylinder head, removing

1 article

• Cylinder head, removing 1

Removing the camshaft cover

1 article

• Removing the camshaft cover 3

Removing valve lifters from the cylinder head

1 article

• Removing valve lifters from the cylinder head

Checking the vertical position of the valve stem

1 article

• Checking the vertical position of the valve stem

Installing valve springs

1 article

• Installing valve springs 1

Installing front crankshaft seal

1 article

• Installing front crankshaft seal 2

Installing the timing gear pulley for the camshafts

1 article

• Installing the timing gear pulley for the camshafts 3

Finishing

1 article

• Finishing 6

Checking the markings and belt tension

1 article

• Checking the markings and belt tension

Belt drive, dismantling

1 article

• Belt drive, dismantling 1

Removing the oil pump

1 article

• Removing the oil pump 3

Removing the thermostat and thermostat housing

1 article

• Removing the thermostat and thermostat housing 1

Installing the water pump

1 article

• Installing the water pump 1

Installing the crankshaft timing gear pulley

1 article

• Installing the crankshaft timing gear pulley 1

Checking and adjusting the variable valve timing unit

1 article

• Checking and adjusting the variable valve timing unit

Dismantling the belt transmission

1 article

• Dismantling the belt transmission 1

Removing the crankshaft pulley

1 article

• Removing the crankshaft pulley

Removing the belt tensioner and idler pulley

1 article

• Removing the belt tensioner and idler pulley 2

Removing the coolant pump / timing belt cover

1 article

• Removing the coolant pump / timing belt cover 1

Checking the opening function of the thermostat

1 article

• Checking the opening function of the thermostat

Installing the oil pump

1 article

• Installing the oil pump

Installing the idler pulley and belt tensioner

1 article

• Installing the idler pulley and belt tensioner

Engine block, installing components

1 article

• Engine block, installing components

Installing engine block components

1 article

• Installing engine block components 2

Engine body, exposing

1 article

• Engine body, exposing

Removing the gearbox

1 article

• Removing the gearbox 3

Sealing micro-enclosed screws

1 article

• Sealing micro-enclosed screws 5

Exposing the engine body

1 article

• Exposing the engine body

Removing the transmission

1 article

• Removing the transmission

Removing the flywheel / carrier plate

1 article

• Removing the flywheel / carrier plate 2

Removing the flywheel and carrier plate

1 article

• Removing the flywheel and carrier plate 2

Installing the variable valve timing (VVT) unit on the intake camshaft

1 article

• Installing the variable valve timing (VVT) unit on the intake camshaft

Installing the timing belt

1 article

• Installing the timing belt

Adjusting the timing belt

1 article

• Adjusting the timing belt 4

Removing the timing belt

1 article

• Removing the timing belt

Removing oil pump

1 article

• Removing oil pump

Checking the oil pump

1 article

• Checking the oil pump

Caulking

1 article

• Caulking 2

Pore preparation

1 article

• Pore preparation 2