Home/Volvo/S60/Volvo S60 I (2000-2004)/Repair manual/Climate Units - Removal, Replacement and Installation/Pipe/Hose, Compressor, Replacing

Contents

Wiring diagrams Section: Climate Units - Removal, Replacement and Installation

Condenser, Replacing

Installing the condenser

Filling Refrigerant And Checking For Leaks

Installing the Bumper Shell And Air Guide

Receiver Drier, Replacing

Installing the dryer filter

Accumulator/Receiver Drier, Replacing

Installing the receiver drier

Preparatory Work

Important Information

Before Starting Work On the Condenser

Condenser - Work in the engine compartment

Condenser - Work Under the Car

Removing the condenser

Filling refrigerant and detecting leaks

Installing the bumper cover and air baffle

Finishing

Evaporator

Before Starting Work On the Expansion Valve

Magnet Clutch AC Compressor, Replacing

Removing the Auxiliaries Belt

Removing the splash guard

Installing the Solenoid Coil

Installing the Lock Ring

Installing the air conditioning (A/C) compressor

Installing the Auxiliaries Belt

Installing the Battery Negative Cable

Refrigerant And Leak Detection

Installing the Splash Guard

Receiver Drier Hoses

Before Starting Work On the Compressor Or Magnetic Clutch Compressor

Work in the Engine Compartment

Pipes/Hoses

Installing pipes

Installing Hoses

Expansion Valve, Replacing

Pipe Receiver Drier, Replacing

Pipe/Hose, Compressor, Replacing

Pipes/Hoses, Replacing

Evaporator, Replacing

Needle Valve, Service Valve, Replacing

Air Cleaner Passenger Compartment, Replacing

Defroster Duct, Windshield

Air Ducts On the B-Post In the Dashboard

The Air Duct For the Dashboard Nozzle, Side Defroster (Passenger Side)

The Front Air Duct On the Floor For the B-Post Vent

The Rear Air Duct On the Floor For the B-Post Vent

The Front Air Ducts On the Floor For the Rear Floor Vent

The Rear Air Ducts On the Floor For the Rear Floor Vent

Dashboard vent, side defroster (passenger side)

Ventilation Vents And Seals, Replacing

The Outer Vents On the Dashboard And the Seal

Dashboard Vent, Side Defroster (Driver's Side)

Vents On the Side Panel On the Center Console

B-Post Vent

Air Ducts And Seals, Replacing

Damper Motor Temperature, Replacing

Installing the Temperature Damper Motor, Passenger Side

Removing the Temperature Damper Motor, Driver's Side

Installing the Temperature Damper Motor, Driver's Side

Removing

Heat Exchanger, Replacing

Removing Steering Column Covers

Removing Soundproofing Panels

Removing Cable For Key Interlock

Installing Heat Exchanger

Installing Steering Shaft's Universal Joint On Lower Steering Shaft

Installing the Floor Lighting

Installing Cable For Key Interlock

Installing Lever Module

Installing Steering Column Covers

Installing Driver's Airbag Module

Checking Function On Steering Column

Blower Fan Motor Passenger Compartment Temperature Sensor, Replacing

Installing the Blower Fan Motor, Passenger Compartment Temperature Sensor

Climate Control Unit, Replacing

Preparations

Before Starting Work On the Climate Control System

The Climate Control Unit On the Passenger Compartment Member

Other Work In the Passenger Compartment

Ordering Software

Replacing the Heat Shield For the Thermostatic Expansion Valve

Damper Motor Module (DMM) Air Distribution, Replacing

Installing the Damper Motor Module (DMM) For Air Distribution

Damper Motor Module (DMM) Defroster, Replacing

Installing the Damper Motor Module (DMM) For the Defroster

Damper Motor Module (DMM) Recirculation, Replacing

Installing the Damper Motor Module (DMM) For Recirculation

Damper Motor Module (DMM) Temperature, Replacing

Installing the Damper Motor Module (DMM) For Temperature On the Passenger Side

Removing the Damper Motor Module (DMM) For Temperature On the Driver's Side

Installing the Damper Motor Module (DMM) For Temperature On the Driver's Side

Temperature Sensor, Evaporator, Replacing

Damper Motor, Air Distribution, Replacing

Damper Motor, Defroster, Replacing

Damper Motor, Recirculation, Replacing

Damper Motor, Floor/Defroster, Replacing

Climate Control Module (CCM), Replacing

Installing the Climate Control Module (CCM)

Removing the Front Panel

Installing the Front Panel

Ordering Software For the Climate Control Module (CCM)

Replacing Dashboard Environment Panel

Front Panel, Replacing

Control Module, Engine Coolant Heater, Replacing

Points To Observe When Replacing The Control Module

Removing the Control Module

Control Module

Engine Coolant Heater, Replacing

Fuel Injection Nozzle/Fan Motor/Pressure Equalizer, Replacing

Fan And Combustion Chamber

Blower Fan Motor And Motor Mounting

Fuel Injection Nozzle, Atomizer And Outer Nozzle Head

Wires

The Fuel Line Quick-Release Connector

The Heater

Final Check

Fuel Pipe, Auxiliary Heater, Replacing

Fuel Pump, Auxiliary Heater, Replacing

Fuel Line And Fuel Pump

Fuel Pump And Fuel Line

Glow Plugs, Engine Coolant Heater, Replacing

Installing the Glow Plug

Removing the Heater

Removing the Water Pump

Removing the Fuel Pump (FP)

Removing the Glow Plugs

Bleeding the Fuel System

Water Pump Engine Coolant Heater, Replacing

Overheat Protection Thermostat/Flame Sensor/Engine Coolant Temperature Sensor, Replacing

Removing Components

Heating the Shrink Tubing

Removing the Bumper Cover, Air Baffles And Combustion Preheater Module (CPM)

Installing the Water Pump And Rubber Cap

Installing Components

Removing the Control Module For the Engine Coolant Heater

Installing the Control Module For the Engine Coolant Heater

Installing the Engine Coolant Heater

Removing the Fuel Injection Nozzle, Blower Fan Motor And Pressure Equalizer

Combustion Chamber

Pressure Equalizer With Fuel Line

Heat Exchanger And Glow Plug

Installing the Fuel Pump (FP) For the Engine Coolant Heater

Installing the Heat Exchanger

Replacing the Fuel Line For the Engine Coolant Heater

Removing the Fuel Line For the Engine Coolant Heater

Installing the Fuel Line For the Engine Coolant Heater

Replacing the Glow Plugs Of the Engine Coolant Heater

Installing the Glow Plug For the Engine Coolant Heater

Replacing the Overheat Protection Thermostat, the Flame Sensor And the Engine Coolant Temperature Sensor

Removing the Overheat Protection, Thermostat Flame Sensor And Coolant Temperature Sensor

Installing the Overheat Protection, Thermostat Flame Sensor And Coolant Temperature Sensor

Replacing the Water Pump For the Engine Coolant Heater

Removing the Water Pump For the Engine Coolant Heater

Installing the Water Pump For the Engine Coolant Heater

All sections

Pipe/Hose, Compressor, Replacing Volvo S60 I

Climate Units - Removal, Replacement and Installation

Pipe/Hose, Compressor, Replacing

See Pipe/Hose, Compressor, Replacing