Cylinder Block Deck Flatness Inspection
Inspect
- Ensure the engine block decks are clean and free of gasket material.
- Inspect the surface for any imperfections or scratches that could inhibit correct cylinder head gasket sealing.
- Place a straight-edge diagonally across the cylinder block deck face surface.
- Measure the clearance between the straight-edge and the cylinder block deck face using a feeler gauge at 4 points along the straight-edge.
- If the warpage is less than 0.05 mm, the cylinder block deck surface does not require resurfacing.
- If the warpage is between 0.05 ± 0.20 mm or any imperfections or scratches that could inhibit correct cylinder head gasket sealing are present, the cylinder block deck surface requires resurfacing.
- If resurfacing is required the maximum amount that can be removed is 0.25 mm.
- If the cylinder block deck surface requires more than 0.25 mm material removal the block must be replaced.