Safety
First read Safety regulations for handling fuel .
- Continue Refer to «Checking hoses and pipes»(ref-404047-S23511452162011061000000)
Checking hoses and pipes
Check that the fuel tank filler cap is on properly and that its seal is intact.
Check that the hoses and hose connectors at the EVAP canister and fuel tank are not leaking or pinched.
Select "Continue" when the fault has been remedied.
- Continue Refer to «Information»(ref-404047-S31593317832011061000000)
Fault-tracing information
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
First read Safety regulations for handling fuel .
- Continue Refer to «Checking cables and terminals»(ref-404047-S05770668272011061000000)
Checking cables and terminals
Check that the fuel tank filler cap is on properly and that its seal is intact.
Check hoses and hose connectors at the EVAP canister, EVAP canister shut-off valve and fuel tank.
Remedy as necessary.
Carry out a quick test of the fuel system.
- Continue Refer to «General about fuel tank system test»(ref-404047-S10905891842011061000000)
Checking engine coolant temperature (ECT)
Note. If the engine coolant temperature (ECT) is under 70 °C (158 °F) the test cannot start.
Scheme 425
Scheme 426
- Start the engine.
- Read off engine coolant temperature (ECT) If the engine coolant temperature (ECT) is under 70 °C (158 °F) allow the engine to reach operating temperature or interrupt the test.
Is the temperature above 70 °C (158 °F)?
- YES Refer to «Start the fuel tank system test»(ref-404047-S22304078182011061000000)
- NO FAULTRACING FAILED
Replacing component
Try a new canister purge (CP) valve according to Replacing the canister purge (CP) valve .
Scheme 427
Select "Continue" when the fault has been remedied.
- Continue Refer to «Verification»(ref-404047-S29919630282011061000000)
Checking EVAP canister
Check that all EVAP canister inlets and outlets are airtight.
HINT: Connect a vacuum pump to the EVAP canister terminals, one at a time, check that it is not possible to pump vacuum.
Other information
- To access/replace the EVAP canister shut-off valve see «Final drive housing, replacing upper bushing»(ref-404026-S24507203962011061000000) .
Was a fault detected?
- YES Refer to «Verification»(ref-404047-S29919630282011061000000)
- NO Refer to «Checking hose between fuel tank and EVAP canister»(ref-404047-S07187069442011061000000)
Checking hose
Check if the hose between the canister purge (CP) valve and EVAP canister is blocked or trapped.
Select "Continue" when the fault has been remedied.
- Continue Refer to «Verification»(ref-404047-S29919630282011061000000)
Checking hose between fuel tank and EVAP canister
Check that the hose between the fuel tank and EVAP canister is airtight and is not trapped.
Remedy as necessary.
Was a fault detected?
- YES Refer to «Verification»(ref-404047-S29919630282011061000000)
- NO Refer to «Test pressurization of the fuel tank system»(ref-404047-S28063735952011061000000)
Scheme 428
Scheme 429
Scheme 430
- Max 50 liters of fuel in the fuel tank.
- Ignition off.
- Connect hose from fuel tank to EVAP canister.
- Clamp hose between EVAP canister shut-off valve and EVAP canister with a hose clip to seal it off.
- Carefully disconnect the EVAP canister hose from the canister purge (CP) valve. Connect manometer «9995646»(ref-403953-S17881977312011061000000) to hose and pressure regulator «9995544»(ref-403953-S05241159092011061000000) to manometer. Set pressure to 7 kPa (1.02 psi) (read off on the manometer «9995646»(ref-403953-S17881977312011061000000) ). Cock at right angles to the hoses. WARNING: Max 10 kPa (1.45 psi). Let the pressure build up for 5 minutes. Shut off the cock (the pressure may drop 1-2 kPa (0.15-0.29 psi) before stabilizing) and read off pressure. EVAP canister hose cock. Wait for 10 minutes. WARNING: Never leave the car unattended with its fuel tank system pressurized. The pressure should be stable (it may rise a little due to fuel evaporation).
Is the pressure stable?
- YES Refer to «Checking fuel tank pressure sensor»(ref-404047-S17378730182011061000000)
- NO Refer to «Checking fuel tank system»(ref-404047-S32342074052011061000000)
Checking fuel tank pressure sensor
- Disconnect tool «9995646»(ref-403953-S17881977312011061000000) .
- Connect EVAP canister hose.
- Remove hose clamp from hose between canister purge (CP) valve and intake manifold.
- Start the engine and let it idle.
- Read off fuel tank pressure and canister purge (CP) valve value. When the canister purge (CP) valve opens the pressure in the fuel tank should drop.
Is pressure in the fuel tank dropping?
- YES Refer to «Checking hose to EVAP canister shut-off valve»(ref-404047-S11074122982011061000000)
- NO Refer to «Checking fuel tank pressure sensor hose»(ref-404047-S12685156472011061000000)
Checking hose to EVAP canister shut-off valve
Check hose to EVAP canister shut-off valve seal and check connectors.
Remedy as necessary.
Was a fault detected?
- YES Refer to «Verification»(ref-404047-S29919630282011061000000)
- NO Refer to «Replacing component»(ref-404047-S02215045892011061000000)
Checking fuel tank pressure sensor hose
- Ignition off.
- Remove fuel tank pressure sensor.
- Remove hose with Y-nipple. Check that the nipple and hoses are not blocked. Remedy as necessary. Other information: To access/replace the fuel tank pressure sensor see «Replacing fuel tank pressure sensor»(ref-404033-S06568340492011061000000) .
Was a fault detected?
- YES Refer to «Verification»(ref-404047-S29919630282011061000000)
- NO Refer to «Replacing component»(ref-404047-S26386957252011061000000)
Try a new fuel tank pressure sensor according to Replacing fuel tank pressure sensor
Scheme 431
Select "Continue" when the fault has been remedied.
- Continue Refer to «Verification»(ref-404047-S29919630282011061000000)
Try a new EVAP canister shut-off valve according to Final drive housing, replacing upper bushing .
Scheme 432
Select "Continue" when the fault has been remedied.
- Continue Refer to «Verification»(ref-404047-S29919630282011061000000)
Checking fuel tank system
- Ignition off.
- Carefully pressurize the fuel tank system to 7 kPa (1.02 psi). Cock at right angles to the hoses. NOTE: Max 10 kPa (1.45 psi). Check fuel tank system by spraying soapy water from the EVAP canister to the canister purge (CP) valve. Spray the line between the fuel tank and EVAP canister shut-off valve. Check filler pipe and fuel tank filler cap. It may be necessary to lower the fuel tank in order to fault-trace hoses and connectors on top of the fuel tank. Remedy leakage.
Select "Continue" when the fault has been remedied.
- Continue Refer to «Verification»(ref-404047-S29919630282011061000000) .
Scheme 433
- Ignition off.
- Reinstall all hoses/components.
- Start the engine. Activate the quick fuel tank system test.
Does the diagnostic trouble code (DTC) recur?
- YES Refer to «Information»(ref-404047-S06702664262011061000000)
- NO VERIFIED: Troubleshooting has been completed.
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Major leak. Intermittent fault
See Major leak. Intermittent fault
First read Safety regulations for handling fuel .
- Continue Refer to «Checking hoses and connectors»(ref-404047-S11834943282011061000000)
Checking hoses and connectors
Check that the fuel tank filler cap is on properly and that its seal is intact.
Check that the hoses and hose connectors at the EVAP canister and fuel tank are not leaking or pinched.
Select "Continue" when the fault has been remedied.
- Continue Refer to «Information»(ref-404047-S03519635132011061000000)
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
Minor leak. Permanent fault
Special tools
See 9995646
First read Safety regulations for handling fuel .
- Continue Refer to «Checking cables and terminals»(ref-404047-S19634127542011061000000)
Check that the fuel tank filler cap is on properly and that its seal is intact.
Check hoses and hose connectors at the EVAP canister, EVAP canister shut-off valve and fuel tank.
Remedy as necessary.
Carry out a quick test of the fuel system.
- Continue Refer to «General about fuel tank system test»(ref-404047-S05050494832011061000000)
Note. If the engine coolant temperature (ECT) is under 70 °C (158 °F) the test cannot start.
- Start the engine.
- Read off engine coolant temperature (ECT) If the engine coolant temperature (ECT) is under 70 °C (158 °F) allow the engine to reach operating temperature or interrupt the test.
Is the temperature above 70 °C (158 °F)?
- YES Refer to «Start the fuel tank system test»(ref-404047-S21548704312011061000000)
- NO FAULTRACING FAILED
Check hose to EVAP canister shut-off valve seal and check connectors.
Remedy as necessary.
Is the hose OK?
- YES Refer to «Replacing component»(ref-404047-S40486497362011061000000)
- NO Refer to «Verification»(ref-404047-S04946977712011061000000)
Try a new EVAP canister shut-off valve according to Replacing the EVAP canister shut-off valve .
Select "Continue" when the fault has been remedied.
- Continue Refer to «Verification»(ref-404047-S04946977712011061000000)
- Ignition off.
- Carefully pressurize the fuel tank system to 7 kPa (1.02 psi). EVAP canister shut-off valve right angles to the hoses. WARNING: Max 10 kPa (1.45 psi) Check fuel tank system by spraying it with soapy water from the EVAP canister to the canister purge (CP) valve and on the line with the pressure regulator and roll-over valve to the fuel tank. Check filler pipe and fuel tank filler cap. It may be necessary to lower the fuel tank in order to fault-trace hoses and connectors on top of the fuel tank. WARNING: Never leave the car unattended with its system pressurized.
Select "Continue" when the fault has been remedied.
- Continue Refer to «Verification»(ref-404047-S04946977712011061000000)
Verification
- Ignition off.
- Reinstall all hoses/components.
- Start the engine. Activate the quick fuel tank system test.
Does the diagnostic trouble code (DTC) recur?
- YES Refer to «Information»(ref-404047-S01049815792011061000000)
- NO VERIFIED: Troubleshooting has been completed.
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Checking software
HINT: For vehicles of model year 2003-2005, the software in engine control module (ECM) should be checked before fault tracing of the fault relating to the leak from the tank system is carried out.
Scheme 434
Scheme 435
- Ignition on. Click on the VCT2000 symbol to start the read out and check the software version in the Engine Control Module (ECM). NOTE: More instructions follow together with the read out.
Has the latest software been downloaded to the control module?
- YES Refer to «Perform quick-test tank system»(ref-404047-S35281863172011061000000)
- NO ANOTHER TEST
Scheme 436
- Activate the test by pressing on the symbol for VCT2000.
- Read off initial parameters and check them according to start conditions for performing the test.
- Press the button "Start" to start the quick-test.
- Check that the test has started. Parameters run status shall go to "In progress" and the test phase shall go to "Reference". NOTE: If the test does not start, check that the start conditions are fulfilled. When the reference phase is finished, check of the tank system starts. The pressure in the tank starts to increase, see graph. Within 15 minutes the Engine Control Module (ECM) makes a decision as to whether there is leakage in the tank system or not. The test is finished.
- Check parameters for test result and follow relevant instructions below. NOTE: Estimated leakage shall be used to get an idea of the proximity to the diagnostic trouble code limit. If the estimated leakage is very near the diagnostic trouble code limit, troubleshooting should probably be performed despite the Tank system, test result shows "No leakage found", especially if diagnostic trouble code for leakage has been stored earlier. NOTE: Use diagnostic trouble code counter to see the frequency of the problem. Also use frozen values to get an idea if external conditions may have affected the result. Compare with current conditions in the workshop. Conditions for starting the quick test of the fuel tank system No DTCs related to EVAP purge valve or ambient air pressure sensor set. Battery voltage 11-15 V. Atmospheric pressure higher than 750 hPa, appr. 2500 m (8200 ft). Fuel level 0-85 %. Ambient air temperature 4-35 °C (39-95 °F). NOTE: The battery voltage must be correct throughout the entire test. The test can take up to 15 minutes, depending on the quantity of fuel in the fuel tank. It is highly recommended to use the constant voltage charger, Midtronics PSC-550, during the test. For more information, see 30-04 (USA/CDN). Other information See «Description of parameters, quick test of the fuel tank system»(ref-403972-S36475179812011061000000) See «Test phases, quick test fuel tank system»(ref-438325-S09369594172011120100000) For information on leakage diagnosis, see «Leak diagnostics (certain markets only)»(ref-404046-S22045042972011061000000) . See «Connecting the breakout box»(ref-403956-S37247582692011061000000) See «Signal specification»(ref-403971-S08137914272011061000000) See «Leak diagnostic pump, replacing»(ref-404036-S39835529302011061000000) Select alternative according to relevant test results: DMTL, test result = "Problem found" Refer to «DMTL, test result = "Problem found"»(ref-404047-S25750560632011061000000) Tank system, test result = "No leakage found" Refer to «Tank system, test result = "No leakage found"»(ref-404047-S08772494832011061000000) Tank system, test result = "Major leakage found" or "Minor leakage found" Refer to «Tank system, test result = "Major leakage found" or "Minor leakage found"»(ref-404047-S08723982172011061000000) DMTL, test result and Tank system, test result = "Unknown" Refer to «DMTL, test result and Tank system, test result = "Unknown"»(ref-404047-S03171265332011061000000) Cancel fault-tracing. FAULT NOT FOUND: Troubleshooting has been completed.
HINT: For vehicles of model year 2003-2005, the software in engine control module (ECM) should be checked before fault tracing of the fault relating to the leak from the tank system is carried out.
- Ignition on. Click on the VCT2000 symbol to start the read out and check the software version in the Engine Control Module (ECM). NOTE: More instructions follow together with the read out.
Has the latest software been downloaded to the control module?
- YES See «Perform quick-test tank system»(ref-404047-S13625447502011061000000)
- NO ANOTHER TEST
Fault-tracing
See Fault-tracing
See Fault-tracing
See Fault-tracing
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
The control module has previously registered a fault. The fault is now no longer present.
- Continue Refer to «Information»(ref-404047-S42636405482011061000000)
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
Intermittent fault
See Intermittent fault
See Intermittent fault
See Intermittent fault
Checking for air leakage in the intake system
Check for air leakage according to Check for air leaks in the intake system .
Remedy as necessary.
Scheme 437
Was there any air leakage?
- YES Refer to «Verification»(ref-404047-S13317008692011061000000)
- NO Refer to «Checking for air leakage in the exhaust system»(ref-404047-S09916571722011061000000)
Checking for air leakage in the exhaust system
Check for air leakage according to Checking for air leakage in the exhaust system .
Remedy as necessary.
Scheme 438
Was there any air leakage?
- YES Refer to «Verification»(ref-404047-S13317008692011061000000)
- NO Refer to «Checking fuel and residual pressures»(ref-404047-S17749114572011061000000)
Checking fuel and residual pressures
Check fuel and residual pressure according to Checking fuel and residual pressures .
Remedy as necessary.
Scheme 439
Was the pressure OK?
- YES Refer to «Checking compression»(ref-404047-S15630525372011061000000)
- NO Refer to «Verification»(ref-404047-S13317008692011061000000)
Checking compression
Carry out a compression test according to Compression test .
Remedy as necessary.
Scheme 440
Was compression OK?
- YES Refer to «Replacing component»(ref-404047-S19891371362011061000000)
- NO Refer to «Verification»(ref-404047-S13317008692011061000000)
- Try a new three-way catalytic converter (TWC). Replace according to «Three-way catalytic converter (TWC), replacing»(ref-404029-S13113325392011061000000) .
Select "Continue" when the fault has been remedied.
- Continue Refer to «Verification»(ref-404047-S13317008692011061000000)
HINT: After carrying out the repair, check that the fault has been remedied as follows
Scheme 441
- Ignition off.
- Replace connector, components etc.
- Test drive car according to «Verifying repairs»(ref-404031-S12707510902011061000000) . NOTE: After test driving the engine should not be turned off. Information in the control module is erased. Connect VCT 2000 to the data link connector (DLC). Read off the status of the diagnostic trouble code (DTC). The text NOT READY is displayed if the diagnosis is still on-going. This indicates that the test drive was too short.
Is FAULT NOT REGISTERED displayed?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S27975014292011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Check for air leakage. See Check for air leaks in the intake system .
Remedy as necessary.
Was there any air leakage?
- YES Refer to «Verification»(ref-404047-S01440044012011061000000)
- NO Refer to «Checking for air leakage in the exhaust system»(ref-404047-S26938232112011061000000)
Check for air leakage. See Checking for air leakage in the exhaust system .
Remedy as necessary.
Was there any air leakage?
- YES Refer to «Verification»(ref-404047-S01440044012011061000000)
- NO Refer to «Checking fuel and residual pressures»(ref-404047-S01992059522011061000000)
Check the fuel pressure and residual pressure. See Checking fuel and residual pressures .
Remedy as necessary.
Was the pressure OK?
- YES Refer to «Checking the compression»(ref-404047-S23601630492011061000000)
- NO Refer to «Verification»(ref-404047-S01440044012011061000000)
Checking the compression
Test the compression. See Compression test .
Remedy as necessary.
Is the compression OK?
- YES Refer to «Replacing the component»(ref-404047-S28568360542011061000000)
- NO Refer to «Verification»(ref-404047-S01440044012011061000000)
Replacing the component
- Try a new three-way catalytic converter (TWC). Replace according to «Three-way catalytic converter (TWC), replacing»(ref-404047-S18644530172011061000000) .
- Continue Refer to «Verification»(ref-404047-S01440044012011061000000)
HINT: After carrying out the repair, check that the fault has been remedied as follows
- Ignition off.
- Replace connector, components etc.
- Test drive car according to «Verifying repairs»(ref-404031-S12707510902011061000000) . NOTE: After test driving the engine should not be turned off. Information in the control module is erased. Connect VCT 2000 to the data link connector (DLC). Read off the status of the diagnostic trouble code (DTC). The text NOT READY is displayed if the diagnosis is still on-going. This indicates that the test drive was too short.
Is FAULT NOT REGISTERED displayed?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S35130153262011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Three-way catalytic converter (TWC), replacing
C70
- For B5xx4T, see «Three-way catalytic converter (TWC), replacing»(ref-404029-S13113325392011061000000) .
Permanent fault
See Permanent fault
See Permanent fault
Info
When the fault is no longer present, no fault-tracing for an intermittent fault is required.
Scheme 442
When the fault is no longer present, no fault-tracing for an intermittent fault is required.
Signal missing. Intermittent fault
See Signal missing. Intermittent fault
See Signal missing. Intermittent fault
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Start the engine.
- Air conditioning (A/C) switch on
- Start the blower fan Check that the pressure increases in the air conditioning (A/C) system when the air conditioning (A/C) compressor engages. Also check if cold air blows into the passenger compartment when at the coolest setting. NOTE: The air conditioning (A/C) pressure is given in volts for values see «Component specifications»(ref-403972-S40713314922011061000000) .
Does the pressure in air conditioning (A/C) system change?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S24257787412011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Start the engine.
- Air conditioning (A/C) switch on
- Start the blower fan Check that the pressure increases in the air conditioning (A/C) system when the air conditioning (A/C) compressor engages. Also check if cold air blows into the passenger compartment when at the coolest setting. NOTE: The air conditioning (A/C) pressure is given in volts for values see «Component specifications»(ref-403972-S40713314922011061000000) .
Does the pressure in air conditioning (A/C) system change?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S33908682182011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Signal missing. Permanent fault
See Signal missing. Permanent fault
See Signal missing. Permanent fault
Checking connector
- Ignition off.
- Check air conditioning (A/C) pressure sensor connector for contact resistance and oxidation according to «Contact resistance and oxidation»(ref-403956-S41958999262011061000000) .
- Reinstall components, reconnect connectors etc.
- Ignition on.
- Read off air conditioning (A/C) pressure sensor signal. Check that the signal is within its permitted range. The voltage should be between 0.7 - 0.9 V. If signal is now OK this indicates that the fault was caused by poor contact in the connector.
Is the signal OK?
- YES Refer to «Verification»(ref-404047-S09136367272011061000000)
- NO Refer to «Checking wiring and components»(ref-404047-S32466748812011061000000)
Try a new air conditioning (A/C) pressure sensor according to Replacing pressure switch /Pressostat .
- Continue Refer to «Verification»(ref-404047-S09136367272011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
Scheme 443
- Ignition off.
- Reconnect connectors, reinstall components
- Ignition on.
- Read off air conditioning (A/C) pressure sensor signal. The signal should be between 0.7 - 0.9 V.
Is the signal OK?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S41483614522011061000000)
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
Signal too high. Intermittent fault
See Signal too high. Intermittent fault
See Signal too high. Intermittent fault
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Start the engine.
- Air conditioning (A/C) switch on
- Start the blower fan Check that the pressure increases in the air conditioning (A/C) system when the air conditioning (A/C) compressor engages. Also check if cold air blows into the passenger compartment when at the coolest setting. NOTE: The air conditioning (A/C) pressure is given in volts for values see «Component specifications»(ref-403972-S40713314922011061000000) .
Does the pressure in air conditioning (A/C) system change?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S10661860922011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Start the engine.
- Air conditioning (A/C) switch on
- Start the blower fan Check that the pressure increases in the air conditioning (A/C) system when the air conditioning (A/C) compressor engages. Also check if cold air blows into the passenger compartment when at the coolest setting. NOTE: The air conditioning (A/C) pressure is given in volts for values see «Component specifications»(ref-403972-S40713314922011061000000) .
Does the pressure in air conditioning (A/C) system change?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S12446216692011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Signal too high. Permanent fault
See Signal too high. Permanent fault
See Signal too high. Permanent fault
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reconnect connectors, reinstall components
- Ignition on.
- Read off air conditioning (A/C) pressure sensor signal. The signal should be between 0.7 - 0.9 V.
Is the signal OK?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S20871961032011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
Signal too low. Intermittent fault
See Signal too low. Intermittent fault
See Signal too low. Intermittent fault
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Start the engine.
- Air conditioning (A/C) switch on
- Start the blower fan Check that the pressure increases in the air conditioning (A/C) system when the air conditioning (A/C) compressor engages. Also check if cold air blows into the passenger compartment when at the coolest setting. NOTE: The air conditioning (A/C) pressure is given in volts for values see «Component specifications»(ref-403972-S40713314922011061000000) .
Does the pressure in air conditioning (A/C) system change?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S10249602542011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Start the engine.
- Air conditioning (A/C) switch on
- Start the blower fan Check that the pressure increases in the air conditioning (A/C) system when the air conditioning (A/C) compressor engages. Also check if cold air blows into the passenger compartment when at the coolest setting. NOTE: The air conditioning (A/C) pressure is given in volts for values see «Component specifications»(ref-403972-S40713314922011061000000) .
Does the pressure in air conditioning (A/C) system change?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S41696291602011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Signal too low. Permanent fault
See Signal too low. Permanent fault
See Signal too low. Permanent fault
Checking the air conditioning (A/C) pressure sensor
- Check cable between air conditioning (A/C) relay and air conditioning (A/C) compressor magnetic clutch for an intermittent open-circuit according to «Open-circuit, intermittent faults»(ref-403956-S42386577882011061000000) .
- Check the pressure in the air conditioning (A/C) system.
- To localize the air conditioning (A/C) pressure sensor, see «Location of components»(ref-403970-S02481495422011061000000) .
- To access/replace air conditioning (A/C) pressure sensor, see «Replacing pressure switch /Pressostat»(ref-404033-S02936868792011061000000) .
- Continue Refer to «Verification»(ref-404047-S26647204412011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reconnect connectors, reinstall components
- Ignition on.
- Read off air conditioning (A/C) pressure sensor signal. The signal should be between 0.7 - 0.9 V.
Is the signal OK?
- YES Refer to «Information»(ref-404047-S21930628812011061000000)
- NO Refer to «Information»(ref-404047-S21930628812011061000000)
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
Reading instructions
Read off the diagnostic trouble codes (DTCs) in the ABS control module and follow the instructions.
Information
No fault tracing has been developed for this diagnostic trouble code.
The diagnostic trouble code for this fault is first generated in the brake control module (BCM) and then in the engine control module (ECM). This diagnostic trouble code cannot be cleared until the code in the brake control module (BCM) has been remedied and cleared.
Thus, first read the diagnostic trouble codes in the brake control module (BCM), perform fault tracing and remedy as necessary. Afterwards, this diagnostic trouble code can be cleared.
HINT: For more information on this diagnostic trouble code, select Information and then Diagnostic trouble code information.
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
Checking components
Check that the engine speed (RPM) sensor is correctly installed.
Check the engine speed (RPM) sensor connector. Check for intermittent contact resistance and oxidation.
The engine speed (RPM) sensor is sensitive to interference from surrounding power cables, the starter motor cable for example, or similar high amperage cables. This occurs when starting the engine for example.
Interference can cause difficulty in starting the engine, the engine does not start at all, the tachometer flickers at start attempts etc.
Causes of interference can be
- surrounding power cables, for example an incorrectly routed starter motor cable
- incorrectly routed transmission bolted joints for the engine.
Checking the power cable
Check for incorrectly routed power cables (routed too close to the engine speed (RPM) sensor).
Checking the bolted joints
When removing and installing the transmission it is important that all the bolts for the engine are correctly tightened. Incorrectly tightened bolts can cause poor ground connection and interfere with the engine speed (RPM) sensor. Check that all the bolts from the transmission to the engine are correctly tightened.
Checking the wiring
Check the signal cable between the engine speed (RPM) sensor terminal #1 and engine control module (ECM) terminal #A48 (#A48) and between the engine speed (RPM) sensor terminal #2 and engine control module (ECM) terminal #A66 (#B6). Check for an intermittent short-circuit to supply voltage. Check for an intermittent short-circuit to ground. Check for an intermittent open-circuit.
Other information
- See «Contents»(ref-438291-S00903409402011120100000)
- To access or replace the engine speed (RPM) sensor, see «Engine speed (RPM) sensor, replacing»(ref-404026-S40426827392011061000000) .
Remedy as necessary
Scheme 444
Scheme 445
- Continue Refer to «Verification»(ref-404047-S06394949082011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
- Start the engine. Allow the engine to idle. There is a fault if the engine does not start
- Read off the diagnostic status and the fault status for diagnostic trouble code (DTC) ECM-5200. Check that the fault status is "NO FAULT FOUND" when the diagnostic status is COMPLETED. If the fault status is "FAULT FOUND" when the diagnostic status is COMPLETED there is a fault.
Does the engine start and is the fault status "NO FAULT FOUND"?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S13604648132011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Checking interference to the engine speed (RPM) sensor
Check the engine speed (RPM) sensor connector. Check for contact resistance and oxidation.
The engine speed (RPM) sensor is sensitive to interference from surrounding power cables, the starter motor cable for example, or similar high amperage cables. This occurs when starting the engine for example.
Interference can cause difficulty in starting the engine, the engine does not start at all, the tachometer flickers at start attempts etc.
Causes of interference can be
- surrounding power cables, for example an incorrectly routed starter motor cable
- incorrectly routed transmission bolted joints for the engine.
Checking the power cable
Check for incorrectly routed power cables (routed too close to the engine speed (RPM) sensor).
Checking the bolted joints
When removing and installing the transmission it is important that all the bolts for the engine are correctly tightened. Incorrectly tightened bolts can cause poor ground connection and interfere with the engine speed (RPM) sensor. Check that all the bolts from the transmission to the engine are correctly tightened.
Other information
- See «Contents»(ref-438291-S00903409402011120100000)
- To access or replace the engine speed (RPM) sensor, see «Engine speed (RPM) sensor, replacing»(ref-404026-S40426827392011061000000) .
Remedy as necessary
- Continue Refer to «Verification»(ref-404047-S12582866872011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
- Start the engine. Allow the engine to idle. There is a fault if the engine does not start
- Read off the diagnostic status and the fault status for diagnostic trouble code (DTC) ECM-5200. Check that the fault status is "NO FAULT FOUND" when the diagnostic status is COMPLETED. If the fault status is "FAULT FOUND" when the diagnostic status is COMPLETED there is a fault.
Does the engine start and is the fault status "NO FAULT FOUND"?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S37041072032011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Checking interference
The engine speed (RPM) sensor is sensitive to interference from surrounding power cables, the starter motor cable for example, or similar high amperage cables. This occurs when starting the engine for example.
Interference can cause difficulty in starting the engine, the engine does not start at all, the tachometer flickers at start attempts etc.
Causes of interference can be
- surrounding power cables, for example an incorrectly routed starter motor cable
- incorrectly routed transmission bolted joints for the engine.
Checking the power cable
Check for incorrectly routed power cables (routed too close to the engine speed (RPM) sensor).
Checking the bolted joints
When removing and installing the transmission it is important that all the bolts for the engine are correctly tightened. Incorrectly tightened bolts can cause poor ground connection and interfere with the engine speed (RPM) sensor. Check that all the bolts from the transmission to the engine are correctly tightened.
Remedy as necessary
Check the engine speed (RPM) sensor connector. Check for intermittent contact resistance and oxidation.
Other information
- To access or replace the engine speed (RPM) sensor, see «Engine speed (RPM) sensor, replacing»(ref-404026-S40426827392011061000000) .
- Continue Refer to «Verification»(ref-404047-S06432183962011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
- Start the engine. Allow the engine to idle. There is a fault if the engine does not start
- Read off the diagnostic status and the fault status for diagnostic trouble code (DTC) ECM-5200. Check that the fault status is "NO FAULT FOUND" when the diagnostic status is COMPLETED. If the fault status is "FAULT FOUND" when the diagnostic status is COMPLETED there is a fault.
Does the engine start and is the fault status "NO FAULT FOUND"?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S36439094772011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Check that the engine speed (RPM) sensor is correctly installed.
Check the engine speed (RPM) sensor. Check that it is not damaged or dirty.
Check the flywheel for damage.
Other information
- To access or replace the engine speed (RPM) sensor, see «Engine speed (RPM) sensor, replacing»(ref-404026-S40426827392011061000000) .
- Continue Refer to «Verification»(ref-404047-S31639393472011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
- Start the engine. Allow the engine to idle. There is a fault if the engine does not start
- Read off the diagnostic status and the fault status for diagnostic trouble code (DTC) ECM-5200. Check that the fault status is "NO FAULT FOUND" when the diagnostic status is COMPLETED. If the fault status is "FAULT FOUND" when the diagnostic status is COMPLETED there is a fault.
Does the engine start and is the fault status "NO FAULT FOUND"?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S30882097202011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
HINT: After carrying out the repair, check that the fault has been remedied.
Scheme 446
- Ignition off.
- Reconnect connectors, reinstall components
- Operate the starter motor.
- Read off the signal from ignition switch. It should be ON.
Is the signal ON?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S33952740642011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reconnect connectors, reinstall components
- Operate the starter motor.
- Read off the signal from ignition switch. It should be ON.
Is the signal ON?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S42101050792011061000000)
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
No fault-tracing has been developed for this diagnostic trouble code (DTC). A diagnostic trouble code (DTC) for this fault is stored in the transmission control module (TCM) first and then in the engine control module (ECM). This diagnostic trouble code (DTC) can not be erased before the diagnostic trouble code (DTC) in the transmission control module (TCM) has been erased and remedied.
First read off the diagnostic trouble codes (DTCs) in the transmission control module (TCM). Fault-trace and remedy as required. This diagnostic trouble code (DTC) can then be erased. For further information about this diagnostic trouble code (DTC), select Information, then DTC information.
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
See Fault-tracing information
Fault-trace according to the various diagnostic trouble codes (DTCs) stored in the engine control module (ECM).
Checking cables and connectors
Check connector for air conditioning (A/C) relay for contact resistance and oxidation according to Contact resistance and oxidation and loose connections according to Loose connections (terminals)
Check signal cable between control module #B44 and air conditioning (A/C) relay #4 and power supply between system relay #3 and A/C relay #2 for an intermittent open-circuit according to Open-circuit, intermittent faults .
Other information
- To connect the breakout box/access the control module, see «Connecting the breakout box»(ref-403956-S37247582692011061000000)
- To access/replace the air conditioning (A/C) relay, see «Integrated relay/fusebox, engine compartment, replacing»(ref-404036-S25269811422011061000000)
- For information about signals, see «Signal specification»(ref-403971-S16906518782011061000000)
Scheme 447
- Continue Refer to «Information»(ref-404047-S20301020292011061000000)
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
See Signal missing. Intermittent fault
See Signal missing. Intermittent fault
- Ignition off
- Check air conditioning (A/C) relay connector for contact resistance and oxidation according to «Contact resistance and oxidation»(ref-403956-S41958999262011061000000) .
- Reinstall components, reconnect connectors etc.
- Ignition on.
- Activate air conditioning (A/C) relay. A "clicking sound" should be heard from the air conditioning (A/C) relay when it is activated. If the air conditioning (A/C) relay is now OK it means that the cause of the fault has been loose connections in the connector. Other information To access/replace the air conditioning (A/C) relay, see «Integrated relay/fusebox, engine compartment, replacing»(ref-404036-S25269811422011061000000) . For information about signals, see «Signal specification»(ref-403971-S16906518782011061000000) .
Does the air conditioning (A/C) relay function?
- YES OKAY: Troubleshooting has been completed.
- NO Refer to «Checking wiring and components»(ref-404047-S41109570352011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reconnect connectors, reinstall components
- Ignition on.
- Activate air conditioning (A/C) relay. A "clicking sound" should be heard from the air conditioning (A/C) relay when it is activated.
Does the air conditioning (A/C) relay function?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S36612586922011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Checking the connector
- Ignition off
- Check the air conditioning (A/C) relay connector. Check for contact resistance and oxidation
- Reinstall the components, reconnect the connectors etc.
- Ignition on
- Activate the air conditioning (A/C) relay. A " clicking sound" should be heard when the air conditioning (A/C) relay is activated. If the air conditioning (A/C) relay is now OK, the cause of the fault was loose connections in the connector. Other information For information about signals on 5 cylinder engines, see «Signal specification»(ref-438318-S23639998362011120100000) See «Contents»(ref-438291-S00903409402011120100000) .
Does the air conditioning (A/C) relay function?
- YES OKAY: Troubleshooting has been completed.
- NO Refer to «Checking components and wiring»(ref-404047-S16325285282011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reconnect connectors, reinstall components
- Ignition on.
- Activate air conditioning (A/C) relay. A "clicking sound" should be heard from the air conditioning (A/C) relay when it is activated.
Does the air conditioning (A/C) relay function?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S39840023342011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
See Signal missing. Permanent fault
See Signal missing. Permanent fault
Checking cables
Check the signal cable between control module #B44 and air conditioning (A/C) relay 4 for an intermittent short-circuit to supply voltage according to Short-circuit to supply voltage, intermittent faults .
Other information
- To connect the breakout box/access the control module, see «Connecting the breakout box»(ref-403956-S37247582692011061000000) .
- To access/replace the air conditioning (A/C) relay, see «Integrated relay/fusebox, engine compartment, replacing»(ref-404036-S25269811422011061000000) .
- For information about signals, see «Signal specification»(ref-403971-S16906518782011061000000) .
Scheme 448
- Continue Refer to «Information»(ref-404047-S32714016202011061000000)
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
See Signal too high. Intermittent fault
See Signal too high. Intermittent fault
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reconnect connectors, reinstall components
- Ignition on.
- Activate air conditioning (A/C) relay. A "clicking sound" should be heard from the air conditioning (A/C) relay when it is activated.
Does the air conditioning (A/C) relay function?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S07596507972011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reconnect connectors, reinstall components
- Ignition on.
- Activate air conditioning (A/C) relay. A "clicking sound" should be heard from the air conditioning (A/C) relay when it is activated.
Does the air conditioning (A/C) relay function?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S03005907752011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
See Signal too high. Permanent fault
See Signal too high. Permanent fault
Check signal cable between control module #B44 and air conditioning (A/C) relay #4 for an intermittent short-circuit to ground according to Short-circuit to ground, intermittent faults .
Other information
- To connect the breakout box/access the control module, see «Connecting the breakout box»(ref-403956-S37247582692011061000000)
- To access/replace the air conditioning (A/C) relay, see «Integrated relay/fusebox, engine compartment, replacing»(ref-404036-S25269811422011061000000)
- For information about signals, see «Signal specification»(ref-403971-S16906518782011061000000)
- Continue Refer to «Information»(ref-404047-S39485554862011061000000)
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
See Signal too low. Intermittent fault
See Signal too low. Intermittent fault
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reconnect connectors, reinstall components
- Ignition on.
- Activate air conditioning (A/C) relay. A "clicking sound" should be heard from the air conditioning (A/C) relay when it is activated.
Does the air conditioning (A/C) relay function?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S19634980682011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reconnect connectors, reinstall components
- Ignition on.
- Activate air conditioning (A/C) relay. A "clicking sound" should be heard from the air conditioning (A/C) relay when it is activated.
Does the air conditioning (A/C) relay function?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S31654000862011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
See Signal too low. Permanent fault
See Signal too low. Permanent fault
Check signal cable between control module #B44 (#B54) and air conditioning (A/C) relay #4 for an intermittent short-circuit to supply voltage according to Short-circuit to supply voltage, intermittent faults .
Other information
- To connect the breakout box, see «Connecting the breakout box»(ref-403956-S00897666572011061000000) .
- To access/replace the control module, see «Replacing the engine control module (ECM)»(ref-404033-S34042663912011061000000) .
- To access/replace the air conditioning (A/C) relay, see «Replacing relays in the main fuse box and other relays in the engine compartment»(ref-438318-S26822509152011120100000) .
- For information about signals, see «Signal specification»(ref-403973-S19941283772011061000000) .
- Continue Refer to «Information»(ref-404047-S29194280342011061000000)
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reconnect connectors, reinstall components
- Ignition on.
- Activate air conditioning (A/C) relay. A click should be heard from the relay when it is activated.
Is the function OK?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S37545682522011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Check signal cable between control module #B44 (#B54) and air conditioning (A/C) relay #4 for an intermittent short-circuit to supply voltage according to Short-circuit to supply voltage, intermittent faults .
Other information
- To connect the breakout box, see «Connecting the breakout box»(ref-403956-S00897666572011061000000) .
- To access/replace the control module, see «Replacing the engine control module (ECM)»(ref-404033-S34042663912011061000000) .
- To access/replace the air conditioning (A/C) relay, see «Replacing relays in the main fuse box and other relays in the engine compartment»(ref-438318-S26822509152011120100000) .
- For information about signals, see «Signal specification»(ref-403973-S19941283772011061000000) .
- Continue Refer to «Information»(ref-404047-S22250022172011061000000)
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
- Ignition off
- Check the air conditioning (A/C) relay connector for contact resistance and oxidation according to «Contact resistance and oxidation»(ref-403956-S41958999262011061000000)
- Reinstall components, reconnect connectors etc.
- Ignition on
- Activate the air conditioning (A/C) relay. A click should be heard when the relay is activated. Other information: To access or replace the air conditioning (A/C) relay, see «Replacing relays in the main fuse box and other relays in the engine compartment»(ref-438318-S26822509152011120100000) .
Is the function OK?
- YES OKAY: Troubleshooting has been completed.
- NO Refer to «Checking the wiring and component»(ref-404047-S35665166482011061000000)
Try a new air conditioning (A/C) relay. To access and replace the air conditioning (A/C) relay, see Replacing relays in the main fuse box and other relays in the engine compartment .
- Continue Refer to «Verification»(ref-404047-S24547969142011061000000)
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reconnect connectors, reinstall components
- Ignition on.
- Activate air conditioning (A/C) relay. A click should be heard from the relay when it is activated.
Is the function OK?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S28410790582011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
See Signal missing. Intermittent fault
See Signal missing. Intermittent fault
See Signal missing. Intermittent fault
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Ignition on.
- Activate engine cooling fan (FC).
Does the engine cooling fan (FC) start?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S16709241592011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
See Signal missing. Permanent fault
See Signal missing. Permanent fault
See Signal missing. Permanent fault
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
See Signal too high. Intermittent fault
See Signal too high. Intermittent fault
See Signal too high. Intermittent fault
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Ignition on.
- Activate engine cooling fan (FC).
Does the engine cooling fan (FC) start?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S08594215182011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
See Signal too high. Permanent fault
See Signal too high. Permanent fault
See Signal too high. Permanent fault
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
See Signal too low. Intermittent fault
See Signal too low. Intermittent fault
See Signal too low. Intermittent fault
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Ignition on.
- Activate engine cooling fan (FC).
Does the engine cooling fan (FC) start?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S18130084852011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
See Signal too low. Permanent fault
See Signal too low. Permanent fault
See Signal too low. Permanent fault
Checking for intermittent faults
- Ignition on.
- Activate the engine cooling fan (FC) at low-speed. Check that the engine cooling fan (FC) starts and runs at low-speed.
Does the engine cooling fan (FC) start and run at low-speed?
- YES Refer to «Checking the connectors (resistance)»(ref-404047-S16846099092011061000000)
- NO Refer to «Checking wiring and components»(ref-404047-S22923537112011061000000)
Checking the connectors (resistance)
- Ignition off. Check the connector for the engine cooling fan (FC) relay for contact resistance and oxidation according to «Contact resistance and oxidation»(ref-403956-S41958999262011061000000) .
- Continue Refer to «Checking the connectors»(ref-404047-S16055988152011061000000)
Scheme 449
- Reinstall components, reconnect connectors etc.
- Ignition on.
- Activate the engine cooling fan (FC) at low-speed. Check whether the engine cooling fan (FC) starts and runs at low-speed. If the engine cooling fan (FC) now starts, the cause of the fault was loose connections in the connector. Other information: To access / replace the engine cooling fan (FC) relay, see «Replacing relays in the main fuse box and other relays in the engine compartment»(ref-438318-S26822509152011120100000) . For information about signals, see «Signal specification»(ref-403973-S19941283772011061000000) .
Does the engine cooling fan (FC) start and run at low-speed?
- YES OKAY: Troubleshooting has been completed.
- NO Refer to «Checking wiring and components»(ref-404047-S22923537112011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reconnect connectors, reinstall components
- Ignition on.
- Activate engine cooling fan (FC), low-speed. Check whether engine cooling fan (FC) starts and runs at low-speed.
Does the engine cooling fan (FC) start and run at low-speed?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S22562619802011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Checking for intermittent fault
- Ignition on.
- Activate engine cooling fan (FC), low-speed. Check that engine cooling fan (FC) starts and runs at low-speed.
Does the engine cooling fan (FC) start and run at low-speed?
- YES Refer to «Checking connector (resistance)»(ref-404047-S31921311942011061000000)
- NO Refer to «Checking connector»(ref-404047-S28322436062011061000000)
Checking connector (resistance)
- Ignition off. Check engine cooling fan (FC) relay connector for contact resistance and oxidation according to «Contact resistance and oxidation»(ref-403956-S41958999262011061000000) .
- Continue Refer to «Checking connector»(ref-404047-S00176147212011061000000)
- Reinstall components, reconnect connectors etc.
- Ignition on.
- Activate engine cooling fan (FC), low-speed. Check whether engine cooling fan (FC) starts and runs at low-speed. If the engine cooling fan (FC) now starts it means that the cause of the fault was loose connections in the connector. Other information: To access/replace engine cooling fan (FC) relay, see «Replacing relays in the main fuse box and other relays in the engine compartment»(ref-438318-S26822509152011120100000) . For information about signals, see «Signal specification»(ref-403973-S19941283772011061000000) .
Does the engine cooling fan (FC) start and run at low-speed?
- YES OKAY: Troubleshooting has been completed.
- NO Refer to «Checking connector»(ref-404047-S28322436062011061000000)
- Ignition off.
- Check engine cooling fan (FC) relay connector for contact resistance and oxidation according to «Contact resistance and oxidation»(ref-403956-S41958999262011061000000) .
- Reinstall components, reconnect connectors etc.
- Ignition on.
- Activate engine cooling fan (FC), low-speed. Check whether engine cooling fan (FC) starts and runs at low-speed. If the engine cooling fan (FC) now starts it means that the cause of the fault was loose connections in the connector. Other information: To access/replace engine cooling fan (FC) relay, see «Replacing relays in the main fuse box and other relays in the engine compartment»(ref-438318-S26822509152011120100000) . For information about signals, see «Signal specification»(ref-403973-S19941283772011061000000) .
Does the engine cooling fan (FC) start and run at low-speed?
- YES OKAY: Troubleshooting has been completed.
- NO Refer to «Checking wiring and components»(ref-404047-S35440165842011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reconnect connectors, reinstall components
- Ignition on.
- Activate engine cooling fan (FC), low-speed. Check whether engine cooling fan (FC) starts and runs at low-speed.
Does the engine cooling fan (FC) start and run at low-speed?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S27827137532011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
See Signal missing. Intermittent fault
See Signal missing. Intermittent fault
HINT: After carrying out the repair, check that the fault has been remedied.
Scheme 450
- Ignition off.
- Reinstall connectors, components etc.
- Disconnect the Volvo Scan Tool (ST) from the VIDA station. Use it in stand alone mode and connect it to the data link connector (DLC) in the car.
- Ignition on.
- Go into scrolling values. Check the outside temperature reading is correct. Compare with the actual air temperature.
Is the temperature reading OK?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S25105146932011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
See Signal missing. Permanent fault
See Signal missing. Permanent fault
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
See Signal too high. Intermittent fault
See Signal too high. Intermittent fault
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Ignition on.
- Activate engine cooling fan (FC).
Does the engine cooling fan (FC) start?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S19483739882011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
See Signal too high. Permanent fault
See Signal too high. Permanent fault
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
See Signal too low. Intermittent fault
See Signal too low. Intermittent fault
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Ignition on.
- Activate engine cooling fan (FC).
Does the engine cooling fan (FC) start?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S03747784342011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
See Signal too low. Permanent fault
See Signal too low. Permanent fault
- Ignition on.
- Activate engine cooling fan (FC), high-speed. Check that engine cooling fan (FC) starts and runs at high-speed.
Does the engine cooling fan (FC) start and run at high-speed?
- YES Refer to «Verification»(ref-404047-S12193217902011061000000)
- NO Refer to «Checking cables»(ref-404047-S35228786182011061000000)
- Ignition off. Check cable between #A6 and engine cooling fan (FC) relay connector terminal In 2 for a short-circuit to supply voltage according to «Short-circuit to supply voltage. Permanent faults»(ref-403956-S06473788552011061000000) . Remedy as necessary. Other information: To connect the breakout box, see «Connecting the breakout box»(ref-403956-S00897666572011061000000) . For replacement/location of engine cooling fan (FC), see «Replacing relays in the main fuse box and other relays in the engine compartment»(ref-438318-S26822509152011120100000) .
- Continue Refer to «Verification»(ref-404047-S12193217902011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Ignition on.
- Activate engine cooling fan (FC), high-speed.
Does the engine cooling fan (FC) start?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S32777155932011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
- Ignition on.
- Activate engine cooling fan (FC), high-speed. Check that engine cooling fan (FC) starts and runs at high-speed.
Does the engine cooling fan (FC) start and run at high-speed?
- YES Refer to «Verification»(ref-404047-S14273206682011061000000)
- NO Refer to «Checking cables»(ref-404047-S20908980982011061000000)
- Ignition off. Check cable between #A6 and engine cooling fan (FC) relay connector terminal In 2 for a short-circuit to ground according to «Short-circuit to ground, permanent faults»(ref-403956-S06142553522011061000000) and for an open-circuit according to «Open-circuit, permanent faults»(ref-403956-S01344180332011061000000) . Remedy as necessary. Other information: To connect the breakout box, see «Connecting the breakout box»(ref-403956-S00897666572011061000000) . For replacement/location of engine cooling fan (FC), see «Replacing relays in the main fuse box and other relays in the engine compartment»(ref-438318-S26822509152011120100000) .
- Continue Refer to «Verification»(ref-404047-S14273206682011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Ignition on.
- Activate engine cooling fan (FC), high-speed.
Does the engine cooling fan (FC) start?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S31177736062011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Ignition on.
- Activate engine cooling fan (FC).
Does the engine cooling fan (FC) start?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S32569510202011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Ignition on.
- Activate engine cooling fan (FC).
Does the engine cooling fan (FC) start?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S35400593162011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Ignition on.
- Activate engine cooling fan (FC).
Does the engine cooling fan (FC) start?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S36043468402011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
- Start the engine and let it idle. Activate the assisted air control valve. Check that the idling speed increases by 300 RPM.
Does the idling speed increase?
- YES Refer to «Checking wiring and connectors»(ref-404047-S42693949182011061000000)
- NO Refer to «Checking wiring and components»(ref-404047-S27237504222011061000000)
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall the connectors, components etc.
- Start the engine and let it idle. Activate the assisted air control valve. Check that the idling speed increases by 300 RPM.
Does the idling speed increase?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S01636917962011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
Faulty signal. Intermittent fault
- Start the engine and let it idle. Activate assisted air control valve and check that idling speed increases by 300 RPM
Does idling speed increase?
- YES Refer to «Information»(ref-404047-S11304823222011061000000)
- NO Refer to «Flow too low. Permanent fault»(ref-404047-S20134046002011061000000)
Flow too low. Permanent fault
Checking component and hoses
Check the component if it is sticks and check that the hose is not blocked.
Remedy as necessary.
Other information
- For connection of engine control module (ECM) breakout box, see «Connecting the breakout box»(ref-403956-S00897666572011061000000) .
- To access/replace the assisted air control valve, see «Replacing assisted air control valve (AACV)»(ref-403955-S31896044532011061000000) .
- For leakage testing the intake system, see «Check for air leaks in the intake system»(ref-404037-S01325269792011061000000) .
- Continue Refer to «Verification»(ref-404047-S28261938142011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall the connectors, components etc.
- Start the engine and let it idle. Activate the assisted air control valve. Check that the idling speed increases by 300 RPM.
Does the idling speed increase?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S16792864892011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
See Fault-tracing information
See Fault-tracing information
- Ignition off. Check cable between #B41 and combined instrument panel #B16 for a short-circuit to supply voltage according to «Short-circuit to supply voltage. Permanent faults»(ref-403956-S06473788552011061000000) . Remedy as necessary. Other information: To connect the breakout box, see «Connecting the breakout box»(ref-403956-S00897666572011061000000) . To connect combined instrument panel breakout box, see «Connecting breakout box, Combined instrument panel»(ref-403981-S13544277982011061000000) .
- Continue Refer to «Verification»(ref-404047-S26977534642011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Ignition on.
- Check to see if the diagnostic trouble code (DTC) recurs.
Do the movements correspond?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S23133589792011061000000)
- Ignition off. Check cable between #B41 and combined instrument panel #B16 for a short-circuit to ground according to «Short-circuit to ground, intermittent faults»(ref-403956-S15751886532011061000000) and an open-circuit according to «Open-circuit, intermittent faults»(ref-403956-S42386577882011061000000) . Remedy as necessary. Other information: To connect the breakout box, see «Connecting the breakout box»(ref-403956-S00897666572011061000000) . To connect combined instrument panel breakout box, see «Connecting breakout box, Combined instrument panel»(ref-403981-S13544277982011061000000) .
- Continue Refer to «Verification»(ref-404047-S22340673152011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Ignition on.
- Check to see if the diagnostic trouble code (DTC) recurs.
Do the movements correspond?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S23133589792011061000000)
- Ignition off. Check cable between #B41 and combined instrument panel #B16 for a short-circuit to ground according to «Short-circuit to ground, intermittent faults»(ref-403956-S15751886532011061000000) and an open-circuit according to «Open-circuit, intermittent faults»(ref-403956-S42386577882011061000000) . Remedy as necessary. Other information: To connect the breakout box, see «Connecting the breakout box»(ref-403956-S00897666572011061000000) . To connect combined instrument panel breakout box, see «Connecting breakout box, Combined instrument panel»(ref-403981-S13544277982011061000000) .
- Continue Refer to «Verification»(ref-404047-S27833682672011061000000)
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Ignition on.
- Check to see if the diagnostic trouble code (DTC) recurs.
Do the movements correspond?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S23133589792011061000000)
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
Signal too low
See Signal too low
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Start the engine.
- Activate ETS lamp.
- Check that function is OK.
Is the function OK?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S16069578252011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
See Signal missing. Intermittent fault
See Signal missing. Intermittent fault
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Start the engine.
- Activate ETS lamp.
- Check that function is OK.
Is the function OK?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S03955636502011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
See Signal missing. Permanent fault
See Signal missing. Permanent fault
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Start the engine.
- Activate ETS lamp.
- Check that function is OK.
Is the function OK?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S04127343672011061000000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).
See Signal too high. Intermittent fault
See Signal too high. Intermittent fault
HINT: After carrying out the repair, check that the fault has been remedied.
- Ignition off.
- Reinstall connectors, components etc.
- Start the engine.
- Activate ETS lamp.
- Check that function is OK.
Is the function OK?
- YES VERIFIED: Troubleshooting has been completed.
- NO Refer to «Information»(ref-404047-S28491792002011083100000)
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.