How to Replace the Engine Damping Block, Left Side Opel Vivaro A

Remove

1. 1. Disconnect battery negative lead
2. 2. Raise vehicle
3. 3. Remove engine and transmission undershield from vehicle
4. 4. Install Engine Support KM-6210-A to vehicle – see operation “Engine Support KM-6210-A, Install and Remove”
5. 5. Lower vehicle
6. 6. Disconnect hose (2) from mass air flow meter (1) • Release clip
7. 7. Disconnect harness connector (3) from mass air flow meter

8. 8. Disconnect hose (1) from oil filler on air cleaner assembly, then move to one side • Release clip (2)

9. 9. Remove air intake duct (1) from air cleaner assembly (2) and front panel • Release 2x clip

10. 10. Remove air cleaner assembly from support frame • Pull off of 4x locating peg (1)

11. 11. Remove air intake duct from vehicle
12. 12. Release coolant expansion tank from support bracket and inner wing • Remove bolt • Release from inner wing, move to one side
13. 13. Remove transmission control unit from bracket • Release rubber strap (1) • Disconnect 2x harness connector (2) – Release 2x clip (3)

14. 14. Remove bracket for transmission control unit from cover • Release harness from bracket – Release clip (3) • Remove nut (1), bolt (2)

15. 15. Release engine damping block (1) from transmission bracket and chassis • Remove nut (2), 2x bolt (3)

16. 16. Raise vehicle
17. 17. Lower Engine Support KM-6210-A until transmission bracket and engine damping block separate
18. 18. Lower vehicle
19. 19. Remove engine damping block from transmission bracket

Install

20. 20. Raise vehicle
21. 21. Raise engine to original position using Engine Support KM-6210-A
22. 22. Lower vehicle
23. 23. Install new engine damping block (1) to transmission bracket and chassis • Install 2x bolt (3), nut (2); do not tighten at this stage • Secure 2x bolt (3) 44 Nm , nut (2) 60 Nm

24. 24. Install bracket for transmission control unit to cover • Install nut (1), bolt (2) • Secure harness to bracket – Secure clip (3)

25. 25. Install transmission control unit to bracket • Connect 2x harness connector (2) – Secure 2x clip (3) • Secure rubber strap (1)

26. 26. Secure coolant expansion tank to support bracket and inner wing • Secure to inner wing • Install bolt
27. 27. Install air intake duct to vehicle
28. 28. Install air cleaner assembly to support frame • Push on to 4x locating peg (1)

29. 29. Secure air intake duct (1) to air cleaner assembly (2) and front panel • Secure 2x clip

30. 30. Connect hose (1) to oil filler on air cleaner assembly • Secure clip (2)

31. 31. Connect harness connector (3) to mass air flow meter (1)
32. 32. Connect hose (2) to mass air flow meter • Secure clip

33. 33. Raise vehicle
34. 34. Remove Engine Support KM-6210-A from vehicle

35. 35. Install engine and transmission undershield to vehicle
36. 36. Lower vehicle
37. 37. Connect battery negative lead
38. 38. Program all volatile memories