Remove
- 1. Remove engine cover
- 2. Disconnect battery • Detach ground connection from ground terminal – Slacken nut
- 3. Remove fuel return damping case (1) with oil leak line • Unscrew 2x bolts • Return line with KM-796-A – Unclip line – Seal with KM-6015 • Detach 2x hoses – Undo 2 clamps • Detach leak oil line
Note. Open fuel connections must be sealed with appropriate plugs 1)
Important. If the oil leak line is detached from the damping case, it must be replaced.
- 4. Detach 4x oil leak line (2) from injectors • Release 4x retaining clamp (3) from injector in direction of arrow – Pull off oil leak line Sealing plug 1) • Unclip 2x oil leak line from bracket (1)
Note. Close 4x injectors with suitable
Install
Important. If the oil leak line is detached from the damping case, it must be replaced.
- 5. Attach 4x new oil leak lines to injector • Remove closure plugs • Clip 4x oil leak line to injector • Clip 2x oil leak line in bracket
- 6. Install fuel return damping case • Attach oil leak line • Tighten 2x bolts – Attach wiring harness bracket to fuel return damping case • Attach 2x hoses – Attach 2x clamps • Attach return line – Clip in line
- 7. Connect battery • Attach ground connection to ground terminal – Tighten nut
- 8. Fuel System, Check for Leaks • Start engine.
Important. Wear protective goggles and protective gloves.
Note. Check fuel system for escaping fuel.
- 9. Program volatile memories
- 10. Install engine cover
1
) protective caps are available in the opel parts catalogue under catalogue number 45 06 154 / part number 9201697/