Note. Replace cylinder head bolts. Replace self-locking nuts and bolts during assembly work. Always replace bolts that are secured with tightening torque as well as O-rings and gaskets. After installing a replacement cylinder head with camshafts installed, oil contact surfaces between valve lifters and cam lubricating surfaces after installing cylinder head. Do not remove plastic bases protecting exposed valves until immediately before installing cylinder head. When replacing the cylinder head or cylinder head gasket, coolant must be completely replaced. If a cylinder head is replaced, a cap must be driven in on the front part of the respective head. See SEALING CAP (CORE PLUG) IN CYLINDER HEAD, DRIVING IN . Cylinder heads with cracks between valve seats or between valve seat and spark plug thread can still be used without loss of service life if the cracks are minute (max. 0.3 mm width) or only the first four threads of a spark plug thread are cracked.
Contents
Wiring diagrams Section: Mechanical- Engine Identification
- Engine Specifications
- Engine, Removing and Installing
- Removing
- Vehicles with Automatic Transmission
- Vehicles Without Drain Plug
- Vehicles Up to 06.03
- Vehicles as of 07.03
- Vehicles with Automatic Transmission 01V
- Installing
- Vehicles with Sac Clutch Pressure Plate
- Engine/transmission (bellhousing) Bolt Tightening Torques
- Tightening Torque
- Special Tools and Equipment
- Procedure
- Lock Carrier in Service Position, Overview
- Ribbed Belt for Vane Pump, Generator and A/c System
- Vibration Damper, Removing and Installing
- Toothed Belt Cover, Removing and Installing
- Toothed Belt Drive, Assembly Overview
- Installing (adjusting Valve Timing)
- Sealing Flanges and Flywheel/drive Plate, Removing and Installing
- Required Equipment
- Automatic Transmission (cvt) 01J
- Crankshaft, Removing and Installing
- Application of Crankshaft Bearing Shells for Cylinder Block
- Crankshaft Measurements
- Radial Clearance
- Pistons and Connecting Rods, Disassembling and Assembling
- Checking Piston Ring Side Clearance
- Checking Pistons
- Checking Cylinder Bore
- Piston Installed Position and Application Piston/cylinder
- Marking Connecting Rods
- Oil Injector Jet for Piston Cooling
- Piston and Cylinder Measurements
- Test Sequence
- Cylinder Head, Removing and Installing
- Part I
- Part Ii
- Check Cylinder Head for Warpage
- Cylinder Head Refacing Dimension
- Sealing Cap (core Plug) in Cylinder Head, Driving In
- Tightening Torques
- Cylinder Head, Installing
- Test Requirements
- Valve Train, Servicing
- Valve Dimensions
- Valves, Checking
- Valve Seats, Refacing
- Determining Maximum Allowable Refacing Dimension
- Camshaft Adjustment, Checking
- Test Requirement
- Camshaft Adjustment (exhaust), Checking
- Camshaft Adjustment (intake), Checking
- Valves for Camshaft Adjustment (intake), Activating
- Valves for Camshaft Adjustment (exhaust), Activating
- Electrical Test of Solenoid Valve for Camshaft Adjustment
- Valve for Camshaft Adjustment (exhaust)
- Lubrication System Components, Removing and Installing
- Part I - Oil Pan (lower Part), Oil Pump
- Part Ii - Oil Pan (upper Part), Oil Filter
- Oil Check Valves and Spray Jet Valve, Overview
- Black Oil Pressure Switch
- Viscosity Classes and Oil Specifications
- A/c Compressor
- Abbreviations
- Accessories Control Systems
- Airbag
- Anti-Lock/traction Control
- Application
- Automatic HVAC System
- Automatic Trans
- Axle Shafts
- Basic Trouble Shooting
- Blowers, Superchargers & Turbochargers
- Brakes
- Cabin Air Filter
- Charging System
- Check Lists
- Clutches Manual & Hydraulic
- Communication Devices
- Computer Relearn
- Cooling Fan
- Cruise Control Systems
- Diagnostic Connector Locations
- Differentials & Drive Axles
- Door Locks & Anti-Theft Systems
- Drive Cycles
- Driveline/axles
- Driveshaft & Universal Joints
- DTC Index
- Electrical
- Electrical Component Locations
- Emission Applications
- Engine
- Engine Performance
- Entertainment Systems
- Exhaust
- Exterior Body Panels
- Fuel System
- Fuses & Circuit Breakers
- Gauges & Instrument Panels
- Identification
- Ignition System
- Manual Trans
- MAP Guidelines
- Mechanical
- Mechanical - Hydraulic
- Metric Conversions
- Mirrors
- Mode 6
- Navigation System
- Oem General Information
- Procedures
- Reset Procedures
- Restraints
- Seats
- Specifications
- Starter
- Steering
- Steering Column Switches
- Sun Roof/t-Top/convertible Top
- Suspension Front
- Suspension Rear
- Testing & Diagnostics
- Timing Belt
- Traction Control Disable
- Transmission
- Wheel & Tire System
- Wheel Alignment
- Wiper/washer Systems