Repair manual
Wiring diagrams
Audi A4 B6 Repair Manual
Step-by-step repair and maintenance instructions for the Audi A4 B6 (2000–2006): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
- On Board Diagnostic (OBD) Technical data
- Malfunction Indicator Lamp (MIL) -K83- in instrument cluster
- Malfunction Indicator Lamp (MIL) -K83- in instrument cluster, checking
- Safety precautions
- VAS 5051 vehicle diagnostic, testing and information system, connecting and selecting functions
- Diagnostic Trouble Code (DTC) memory, checking
- Diagnostic Trouble Code (DTC) memory, erasing
- Ending output
- Diagnostic Trouble Code (DTC) Table
- Diagnostic Trouble Codes (DTC): P0011 to P1228, VAG 16395 to 17636
- Diagnostic Trouble Codes (DTC): P1237 to P3081, VAG 17645 to 18339
- Output Diagnostic Test Mode (DTM)
- Basic setting
- EnCoding II Engine Control Module (ECM)
- Coding II table
- Measured value block, reading
- Coding II
- Cruise control system, activating/deactivating
- Readiness code
- Readiness code, reading
- Readiness code, generating
- Rules for cleanliness
- Technical data
- Component locations in electronics box (plenum chamber)
- Location of Secondary Air Injection (AIR) Solenoid Valve -N112- and Recirculating valve for turbocharger -N249
- Electrical testing using VAG1598/31 test box
- Procedure after interruption of voltage supply
- Engine Control Module (ECM) (without metal anti-theft housing), replacing
- Removing Engine Control Module
- Installing Engine Control Module
- Engine Control Module (ECM) (with metal anti-theft housing), replacing
- Removing
- Installing Engine Control Module (ECM)
- Idle speed (RPM), checking
- System pressure, fuel pressure regulator and residual pressure, checking
- Loosening and tightening union nut for fuel supply line in vehicles as of 07.03
- Fuel injectors, removing and installing
- Installing
- Checking voltage supply of Fuel Pump (FP) Relay -J17
- Checking activation of Fuel Pump (FP) Relay -J17
- Mass Air Flow (MAF) sensor -G70-, checking
- Voltage supply to Mass Air Flow (MAF) sensor -G70-, testing
- Wiring to Mass Air Flow (MAF) sensor -G70-, checking
- Intake air system for leaks (unmetered air), checking
- Oxygen Sensor (O2S) and Oxygen Sensor control before catalytic converter, checking
- Checking Oxygen Sensor (O2S) adaptation values and Oxygen Sensor (O2S) control
- Checking basic voltage
- Checking Oxygen Sensor (O2S) wiring
- Oxygen Sensor (O2S) before Three Way Catalytic Converter (TWC), checking
- Oxygen Sensor (O2S) and Oxygen Sensor control before Three Way Catalytic Converter (TWC), checking
- Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC), checking
- Oxygen Sensor (O2S) heater 1 -Z29- behind Three Way Catalytic Converter (TWC), checking
- Oxygen Sensor (O2S), removing and installing
- EPC system function
- Electronic Power Control (EPC) warning lamp -K132- in instrument cluster
- Electronic Power Control (EPC) warning lamp -K132-, checking
- Throttle Valve Control Module -J338-, checking
- Throttle Valve Control Module -J338-, adapting
- The control module can abort adaptation for the following reasons
- Throttle valve, checking for soiling
- Checking oxygen sensor adaptation values and control
- Work sequence
- Throttle valve control module, cleaning
- Angle sensors for throttle drive -G187- and -G188-, checking
- Checking voltage supply to Throttle Valve Control Module -J338
- Checking wiring connections
- Throttle Position (TP) sensor 1 -G79- and Sender for accelerator pedal position -G185-, checking
- Voltage supply for Throttle Position (TP) sensor -G79- and Sender -2- for accelerator pedal position -G185-, checking
- Kick-down function, adapting
- Brake Light Switch -F- and Brake Pedal Switch -F47
- Clutch Vacuum Vent Valve Switch -F36-, checking
- Cruise Control System (CCS) switch -E45-, testing
- Additional signals, checking
- Engine speed (RPM) signal, checking
- Crash signal, checking
- Data exchange, Motronic/ABS (CAN-bus), checking
- General notes on ignition system
- Ignition coils with power output stages, checking
- Checking activation of power output stages
- Motronic ECM Power supply relay -J271-, checking
- Checking power supply
- Checking activation
- Engine speed (RPM) sensor -G28-, checking
- Intake Air Temperature (IAT) sensor -G42-, checking
- Engine Coolant Temperature (ECT) sensor -G62-, checking
- Motronic Engine Control Module (ECM) power supply, checking
- Knock recognition control limit, checking
- Knock sensors, checking
- Camshaft Position (CMP) sensor -G40-, checking
- Misfire recognition, checking
- General information
- Engine data
- Engine, removing and installing
- Engine, removing
- Engine, securing to repair stand
- Engine, installing
- Tightening torques
- Engine, disassembling and assembling
- Lock carrier, moving to service position
- Removing
- Installing
- Ribbed belt for generator, vane pump and air conditioner compressor
- Ribbed belt, removing and installing
- Toothed belt drive, overview
- Toothed drive belt, removing, installing and tensioning
- Installing (adjusting valve timing)
- Tensioning drive belt
- All
- If dimension -a- is not obtained
- If dimension -a- is obtained
- Toothed drive belt, removing from camshaft sprocket
- Sealing flanges and flywheel/drive plate, removing and installing
- Tightening torque
- Dual-mass flywheel
- Drive plate
- Crankshaft, removing and installing
- Bearing shell identification by color codes
- Crankshaft dimensions
- Pilot needle bearing in crankshaft, extracting and driving
- Chain sprocket, removing and installing
- Piston and cylinder dimensions
- Cylinder head, removing and installing
- Loosening and tightening union nut for fuel supply line in vehicles as of 07.03
- Conditions
- Cylinder head, installing
- Compression pressure, checking
- Requirements
- Work sequence
- Valve gear, servicing
- Camshaft axial clearance, checking
- Exhaust camshaft oil seal, replacing
- Intake camshaft oil seal, replacing
- Camshafts and camshaft adjuster, removing and installing
- Hydraulic valve lifters, checking
- Valve guides, checking
- Wear limit
- Valve seats, refacing
- Calculating maximum permissible refacing dimension
- Camshaft timing control, checking
- Requirement
- Checking internal resistance
- Checking power supply
- Checking actuation
- Lubrication system components, removing and installing
- Checking oil pressure switch
- Checking oil pressure
- Engine oil
- Viscosity grades and oil specifications
- Cooling system components, removing and installing
- Cooling system components, overview
- Draining
- Filling
- Coolant fan, removing and installing
- Coolant pump, removing and installing
- Charge air pressure system with turbocharger, checking
- Safety precautions
- Turbocharger and charge pressure control valve, checking
- Leakage downstream of Mass Air Flow sensor
- Leakage downstream of turbocharger
- Intake system, checking for leaks using Diagnostic Tool VAG1687
- Special tool VAG 1687/1 pressure adapter, installing (1.8L Turbo)
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool LKI9210 (Evaporative system leak detector), preliminary set-up
- Special tool VAG1687 , connecting to pressure adapter VAG1687/1 (1.8L Turbo)
- Performing pressure test
- Effects of leakage at exhaust end
- Mechanical air recirculation valve, checking
- Wastegate bypass regulator valve N75 , checking
- Checking signal wiring
- Rules of cleanliness
- Turbocharger, removing and installing
- Charge air cooling components, removing and installing
- Exhaust system components, servicing
- Installed position of front clamp
- Installed position of rear clamp
- Replacing tailpipe
- Center and rear mufflers, separating
- Vehicles without clamp between center muffler and rear muffler
- Vehicles with clamp between center muffler and rear muffler
- Aligning tailpipes
- Exhaust system, checking for leaks
- Secondary air system, checking
- Location of Secondary Air Injection (AIR) solenoid valve N112
- Secondary Air Injection (AIR) solenoid valve N112 , checking
- Secondary Air Injection (AIR) pump relay J299 and Secondary Air Injection (AIR) pump motor V101 , checking
- Checking power supply of secondary AIR pump relay
- Checking actuation of secondary AIR pump relay
- Checking power supply for secondary AIR pump motor
- Function and tightness of secondary air combination valve, checking
- On Board Diagnostic (OBD), technical data
- Exhaust Malfunction Indicator Lamp (MIL) in instrument cluster
- Exhaust Malfunction Indicator Lamp (MIL), checking
- Safety precautions
- Vehicle diagnostic, testing and information system VAS5051, connecting and select functions
- Diagnostic Trouble Code (DTC) memory, checking
- Diagnostic Trouble Code (DTC) memory, erasing
- Ending output
- Diagnostic Trouble Code (DTC) table
- DTCs P0010 to P1130, VAG 16394 to 17538
- DTCs P1136 to P3305 , VAG 17544 to 19761
- Output Diagnostic Test Mode (DTM)
- Basic setting
- Control module, coding
- Coding table
- Measured value block, reading
- Adaptation
- A - Changing adaptation value using scroll bar
- B - Adaptation by direct entry
- Login procedure or coding II
- Cruise control system, activating/deactivating
- Hot-country function, activating/deactivating
- Readiness code
- Reading readiness code
- Readiness code, generating
- Operation 1: Checking DTC memory
- Operation 2: Erase DTC memory
- Operation 3: Adapting the throttle valve control module to the engine control module
- Operation 4: Adapting kick down functionl
- Operation 5: Checking operating status of oxygen sensor control
- Operation 6: Diagnosis of oxygen sensor aging before catalytic converter
- Operation 7: Diagnosis of oxygen sensor operational readiness behind catalytic converter
- Operation 8: Diagnosis of tank ventilation valve
- Operation 9: Diagnosis of tank seal and oxygen sensor interchange recognition behind catalytic converter
- Operation 10: Diagnosis of oxygen sensor aging behind catalytic converter
- Operation 11: Catalytic converter diagnosis
- Operation 12: Diagnosis of secondary air injection system
- Operation 13: Reading readiness code
- Rules for cleanliness
- Technical data
- Locations in electronics box (plenum chamber).
- Wiring and component check with test box VAG 1598/31
- Procedure following interruption of voltage supply
- Procedure after voltage supply open circuit
- Engine Control Module (ECM) (without metal anti-theft housing), replacing
- Removing
- Installing
- Engine Control Module (ECM) (with metal anti-theft housing), replacing
- Idling speed, checking
- Fuel pressure regulator and holding pressure (vehicles up to 06.03), checking
- System pressure and holding pressure (vehicles as of 07.03), checking
- Checking fuel pressure regulator - vehicles with Front Wheel Drive (FWD)
- Checking fuel pressure regulator - vehicles with All Wheel Drive (AWD)
- Loosening and tightening union nut for fuel supply line in vehicles as of 07.03
- Checking voltage supply of fuel pump relay
- Checking activation of fuel pump relay
- Mass Air Flow (MAF) sensor -G70-, checking
- Evaluation of display group 002
- Testing voltage supply to mass air flow (MAF) sensor
- Checking wiring to mass air flow (MAF) sensor
- Intake air system for leaks (unmetered air), checking
- Intake manifold change-over, checking
- Intake manifold change-over, checking function
- Checking actuation
- Oxygen sensors and oxygen sensor control before catalytic converter, checking
- Checking oxygen sensor learned values and oxygen sensor control
- Checking basic voltage
- Check oxygen sensor wiring, bank 1, sensor 1, Heated Oxygen Sensor (HO2S) -G39
- Check oxygen sensor wiring, bank 2, sensor 1, Heated Oxygen Sensor (HO2S) 2 -G108
- Oxygen sensors before catalytic converter, checking aging
- Oxygen sensors and oxygen sensor control behind catalytic converter, checking
- Checking oxygen sensor wiring, Bank 1 Oxygen Sensor (O2S) Behind Three Way Catalytic converter (TWC) -G130
- Checking oxygen sensor wiring, Bank 2 Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) -G131
- Oxygen sensors behind catalytic converter, checking aging
- Oxygen sensors behind catalytic converter, checking heating
- Oxygen sensors behind catalytic converter, recognizing interchanges
- Oxygen sensors before catalytic converter, removing and installing
- Oxygen sensors behind catalytic converter, removing and installing
- Evaporative Emission (EVAP) canister purge regulator valve -N80-, checking
- Function of the electronic throttle system
- Malfunction lamp for electronic throttle in instrument cluster
- Electronic Power Control (EPC) warning lamp -K132-, checking
- Throttle valve control module -J338-, checking
- Throttle valve control module -J338-, adaptation
- Angle sensor for throttle valve actuator, checking
- Checking the voltage supply to the throttle valve control module.
- Checking wiring
- Accelerator position sensor, checking
- Checking voltage supply for accelerator position sensors
- Kickdown function, adapting
- Brake light switch and brake pedal switch, checking
- Clutch pedal switch check -F36-, checking
- Cruise Control System (CCS), testing
- Auxiliary signals, checking
- Engine speed signal, checking
- Wiring for crash signal, checking
- Data exchange between engine control module and other CAN-control modules, checking
- General notes on ignition system
- Technical data for ignition system
- Ignition coils with output stages, checking
- Checking actuation of power output stages
- Motronic Engine Control Module (ECM) power supply relay -J271-, checking
- Checking power supply
- Engine speed (RPM) sensor -G28-, checking
- Intake Air Temperature (IAT) sensor -G42-, checking
- Engine Coolant Temperature (ECT) sensor -G62-, checking
- Engine Control Module (ECM) power supply, checking
- Knock control stop, checking
- Knock sensors, checking
- Camshaft Position (CMP) sensor, checking
- Check phase position of CMP sensor
- Misfire detection, checking
- Engine identification
- Engine specifications
- Engine, removing and installing
- Tightening torques
- Engine, attaching to engine stand
- Lock carrier, moving into service position
- Ribbed belt, removing and installing
- Removing
- Installing
- Vibration damper, removing and installing
- Installing (adjusting valve timing)
- Sealing flanges and flywheel/drive plate, removing and installing
- Centering bushing of drive plate for automatic transmission 01V
- Front sealing flange, removing and installing
- Rear sealing flange, removing and installing
- Damper unit, removing and installing
- Flywheel and drive plate, removing and installing
- Dual-mass flywheel pilot needle bearing, removing and installing
- Crankshaft, removing and installing
- Crankshaft measurements
- Axial and radial play, measuring
- Drive chain gear for oil pump, removing and installing
- Pistons and connecting rods, disassembling and assembling
- Piston and cylinder measurements
- Connecting rod radial play, checking
- Cylinder head, removing and installing
- Loosening and tightening union nut for fuel supply line in vehicles as of 07.03
- Tightening
- Left cylinder head, removing
- Right cylinder head, removing
- Cylinder head, installing
- Compression pressure, checking
- Valve train, servicing
- Camshaft axial play, checking
- Camshaft oil seals, replacing
- Camshafts and camshaft adjusters, removing and installing
- Hydraulic valve lifters, checking
- Valve guides, checking
- Valves, checking
- Valve seats, refacing
- Camshaft adjustment, checking
- System test, initiating
- Camshaft adjustment (exhaust), checking
- Camshaft adjustment (intake), checking
- Electrical test of solenoid valve for camshaft adjustment
- Checking internal resistance
- Checking voltage supply
- Checking activation
- Lubrication system components, removing and installing
- Oil injector jet for piston cooling
- Oil pan (lower part), removing and installing
- Oil pump, removing and installing
- Drive chain or chain tensioner for oil pump, removing and installing
- Engine oil specification
- Oil level, checking
- Cooling system components, removing and installing
- Draining
- Filling
- Tightening torque
- Coolant pump, removing and installing
- Check coolant thermostat
- Front coolant line, removing and installing
- Rear coolant line, removing and installing
- Radiator, removing and installing
- Coolant fan motor, replacing
- Exhaust system, servicing
- Center and rear muffler, separating
- Left front exhaust pipe with catalytic converter, removing and installing (vehicles with automatic transmission 01J)
- Right front exhaust pipe with catalytic converter, removing and installing (vehicles with automatic transmission 01J)
- Left front exhaust pipe with catalytic converter, removing and installing (vehicles with automatic transmission 01V)
- Right front exhaust pipe with catalytic converter, removing and installing (vehicles with automatic transmission 01V)
- Left exhaust manifold, removing and installing
- Right exhaust manifold, removing and installing
- Exhaust system, aligning free of stress (vehicles with front wheel drive)
- Exhaust system, aligning free of stress (vehicles with all wheel drive)
- Exhaust system, checking for proper seal
- Secondary Air Injection (AIR) pump motor -V101
- Secondary Air Injection (AIR) solenoid valve -N112-, checking
- Secondary Air Injection (AIR) pump relay -J299- and activation, checking
- Checking voltage supply of Secondary Air Injection (AIR) pump relay
- Check activation of the Secondary Air Injection (AIR) pump relay
- Check voltage supply of the Secondary Air Injection (AIR) pump motor
- Secondary Air Injection (AIR) pump motor -V101-, removing and installing
- Combination valve for Secondary Air Injection (AIR), checking function and proper seal
- Left combination valve for secondary air injection, removing and installing
- Right combination valve for secondary air injection, removing and installing
- Transmission Identification
- All Wheel Drive (AWD)
- Rear final drive, identification
- Code letters, allocation, ratios
- Capacity
- Roll starting and towing notes
- Servicing notes
- Torque converter
- Torque converter, draining
- Torque converter oil seal, replacing
- Removing
- Installing
- Torque converter, installing
- Selector lever mechanism, servicing
- Ignition key removal lock, checking
- Shift mechanism, checking
- Shift mechanism cover and selector lever knob, exploded view
- Tiptronic Switch F189 , removing and installing
- Shift mechanism, overview
- Additional information
- Tightening torques
- Shift mechanism, disassembling and assembling (sequence)
- Selector lever cable and locking cable, assembly overview
- Selector lever cable, removing and installing
- Selector lever cable, checking and adjusting
- Procedure
- Locking cable, adjusting
- Preliminary work
- Tightening torque
- Transmission, removing and installing
- Transmission, transporting
- Tightening torques for left and right transmission supports
- Tightening torques for left transmission support
- Tightening torques for right transmission support
- Connect tester VAS5051
- Checking and correcting ATF level
- ATF, changing or topping off after repairs
- Shift element positions
- Transmission, disassembling and assembling
- Rules of cleanliness for working on automatic transmissions
- ATF lines, removing and installing (overview)
- ATF lines, removing and installing, (vehicles with 4 cyl. engine)
- ATF lines, removing and installing, (vehicles with 6 cyl. engine)
- ATF lines and ATF cooler, cleaning
- Oil pan, oil strainer and valve body, removing and installing
- Oil pan, removing and installing
- Valve body, removing and installing
- Oil line inside transmission, removing and installing
- Shift rod seal, replacing
- Transmission Vehicle Speed Sensor (VSS) G38 , removing and installing
- Transmission Fluid Temperature Sensor G93 , replacing
- Removal
- Gear oil in front final drive, checking
- Gear oil in front final drive, filling up after servicing
- Front final drive, servicing
- Remove left drive flange
- Installing sealing ring
- Installing left drive flange
- O-ring at cover for final drive, replacing
- Seal for front final drive, replacing
- Tightening sequence
- Gear oil in center differential, checking and topping off
- Gear oil in center differential, changing or topping up after repair
- Center differential, servicing
- Center differential, removing and installing
- O-ring for output flange/driveshaft, replacing
- Sealing ring in intermediate flange for front final drive, replacing
- Sealing ring in drive pinion, replacing
- Driveshaft, servicing
- Driveshaft, removing and installing
- General Repair Notes
- Special tools
- Rules of cleanliness for working on automatic transmissions
- Frequent damages
- Slipping problems in all gears
- Hard shifting procedures, individual gears not fully locked, shifting procedures too long
- Hard shifting, slipping in 4th and 5th gear
- ATF leakage between engine and transmission
- Speed-dependent noises in driving operation
- Torque converter clutch, checking
- Torque converter, checking
- Transmission, attaching assembly stand
- Planetary gear, disassembling and assembling
- Planetary gear, component overview
- Tower "I" , disassembling and assembling
- Tower "I" , disassembling
- Clutch "F" , component overview
- Clutch "D/G" with freewheel, component overview
- Clutch "D/G" with freewheel, disassembling and assembling
- Planetary drive "III" , component overview
- Planetary drive "III" , disassembling and assembling
- Tower "I" , assembling
- Tower "II" , disassembling and assembling
- Tower "II" , disassembling
- Clutch "B" , component overview
- Clutch "B" , disassembling and assembling
- Clutch "A" , component overview
- Clutch "A" , disassembling and assembling
- Clutch "E" , component overview
- Clutch "E" , disassembling and assembling
- Clutch "C" , disassembling and assembling
- Clutch "C" , component overview
- ATF pump, disassembling and assembling
- ATF pump, component overview
- ATF pump (with assembled transmission), completely removing and installing
- ATF pump and ATF supply housing, removing and installing
- ATF supply housing with stator shaft, removing and installing
- Stator shaft, removing and installing
- ATF pump shaft seal, replacing
- Installed transmission, servicing
- Valve body, removing and installing
- Inner oil line, removing and installing
- Transmission Vehicle Speed Sensor (VSS) G38/Transmission Output Speed (RPM) Sensor G195 , removing and installing
- Transmission Input Speed (RPM) Sensor G182 (transmission with hydraulic control "E17"), removing and installing
- Transmission Input Speed (RPM) Sensor G182 (transmission with hydraulic control "E18/2"), removing and installing
- Wiring harness in transmission, removing and installing
- ATF color
- Shavings in ATF
- Measures for contaminated ATF area
- Clutch "F"
- Clutch "D/G" with freewheel
- Checking rotating and locking direction of freewheel
- Checking coated and outer plates for wear
- Planetary drive "III"
- Clutch "B"
- Clutch "A"
- Check cylinder "A" inner circumference for scoring from lining discs
- Check cylinder "A" outer circumference for scoring from lining discs
- Checking contact surface for rectangular ring in cylinder "A" for wear
- Clutch "E"
- Checking rectangular rings for wear
- Clutch "C"
- ATF supply
- Checking brass sleeve of ATF pump housing for wear
- Checking components of ATF pump for grooves and signs of wear
- Check yoke in ATF pump wheel
- Checking rectangular rings item - 16 - for wear
- Checking rectangular ring item - 17 - for wear
- Front final drive and transfer case, servicing
- Transfer case with Torsen differential, removing and installing
- Front final drive and transfer case, component overview
- Driveshaft output flange shaft seal, replacing
- Shaft seal in drive pinion, replacing
- Needle bearing for spur gear 2, replacing
- On Board Diagnostic (OBD) system, operation
- Electrical/electronic components and component locations
- Data Link Connector (DLC)
- Shift Lock Solenoid -N110
- Valve body
- Internal transmission wiring harness with integrated Transmission Fluid Temperature Sensor -G93
- Multi-Function Transmission Range (TR) Switch -F125
- Tiptronic Switch -F189
- Starter Interlock Alarm System Relay -J60
- Sender for transmission output RPM -G195
- Sensor for Transmission RPM -G182
- Transmission Range Selector Lever Display -Y6
- Kickdown Switch -F8
- Brake light switch F
- Cruise Control Switch -E45
- Safety Precautions
- Notes on towing
- VAS 5051 Vehicle Diagnosis, Measurement and Information System, connecting and selecting functions
- List of Selectable Functions
- Diagnostic Trouble Code (DTC) memory, scanning
- Diagnostic Trouble Code (DTC) table
- Control element diagnosis / Output Diagnostic Test Mode (DTM)
- Diagnostic Trouble Code (DTC) memory, erasing
- Adaptation values for Transmission Control Module (TCM), basic setting
- Transmission Control Module (TCM), coding
- Measured Value Block, reading
- Test procedure
- Special tools and equipment
- Test requirements
- MULTIPLE harness connector (88-pin connector) of transmission control module (TCM) -J217- (cavities on V.A.G 1598/20)
- Chart of Test Steps (88-pin multiple connector)
- Harness connectors between the Transmission Control Module (TCM) and transmission, checking
- Multi-function Transmission Range (TR) Switch -F125-, checking
- Starter Interlock Alarm System Relay -J60-, checking
- CHECK POWER SUPPLY TO STARTER INTERLOCK ALARM SYSTEM RELAY -J60
- Data Exchange between Transmission Control Module (TCM) and CAN-Capable Control Modules, checking
- Checking bus system
- Checking a "Dual-Wire-Bus System"
- If you are unable to determine any cause in the bus wiring for the DTC "Data bus drive faulty", check to see whether one of the control modules is responsible for this DTC.
- On Board Diagnostic (OBD) system, operation
- Transmission Control Module (TCM) DTC recognition
- Safety functions of the Transmission Control Module (TCM)
- Mechanical Limp Home with Active Control Module
- Mechanical Limp Home with Non-Active Control Module
- Technical data for the On Board Diagnostic (OBD) system
- Transmission Range Selector Lever Display -Y6
- Transmission Control Module (TCM) -J217-, removing and installing
- Safety Precautions
- Notes on towing
- VAS 5051 Vehicle Diagnosis, Measurement and Information System, connecting and selecting functions
- List of Selectable Functions
- Diagnostic Trouble Code (DTC) memory, scanning
- Diagnostic Trouble Code (DTC) table
- DTC Chart Part 1, up to Diagnostic Trouble Code 18112/P1704
- DTC Chart Part 2, up to Diagnostic Trouble Code 18269/P1861
- Control element diagnosis/Output Diagnostic Test Mode (DTM)
- Diagnostic Trouble Code (DTC) memory, erasing
- Adaptation values for Transmission Control Module (TCM), basic setting
- Transmission Control Module (TCM), coding
- Measured Value Block, reading
- Test procedure
- List of Selectable Display Group Numbers
- Test table
- Multiple harness connector (88-pin connector) of Transmission Control Module (TCM) -J217- (cavities on V.A.G 1598/20)
- Chart of Test Steps (88-pin multiple connector)
- Harness connectors between the Transmission Control Module (TCM) and transmission, checking
- Multi-function Transmission Range (TR) Switch -F125-, checking
- Functional Test
- Check wiring connection between 10-pin connector for multi-function switch and Transmission Control Module (TCM)
- Starter Interlock Alarm System Relay -J60-, checking
- Check power supply to Starter Interlock Alarm System Relay -J60
- Data Exchange between Transmission Control Module (TCM) and CAN-Capable Control Modules, checking
- General information
- Code letters, application, ratios, capacities
- Calculating transmission ratios "i"
- General repair instructions
- Over-center spring, removing and installing
- Slave cylinder, removing and installing
- Clutch system, bleeding
- Separating slave cylinder from hose and line assembly
- Shift mechanism, servicing
- Shift lever with rear push rod, removing and installing
- Shift mechanism, removing and installing
- Shift mechanism, adjusting
- Shift lever alignment, checking
- Transmission, transporting
- Oil level in manual transmission, checking
- Transmission, disassembling and assembling
- Installation position of complete shift mechanism in transmission
- Removing and installing locking module for 5th gear and reverse gear
- Screwing in securing bolt -arrow
- Input shaft, adjusting
- Pulling out securing bushing for small tapered roller bearing outer race
- Inserting spring in sliding gear
- Checking synchro-ring for wear
- Installation position of locking collar for 5th and reverse gear
- Speedometer sensor and drive wheel, removing and installing
- Speedometer Vehicle Speed Sensor (VSS) -G22-, removing and installing
- Speedometer drive wheel, removing and installing
- Removing and installing circlip
- Drive pinion and ring gear, adjusting
- Adjustment overview
- Determining total shim thickness "Stotal" for shims "S3" + "S4"
- Determining thickness of preliminary shim S3*
- Checking pre-load of tapered roller bearing for drive pinion
- Determining dimension "e"
- Determining thickness of shim "S3"
- The following shims are available for "S3"
- Determining thickness of shim "S4"
- The following shims are available for "S4"
- Performing check measurement
- Re-determining "S4" shim when installing new transmission cover
- Determining total shim thickness "Stotal" for shims "S1" + "S2"
- Determining thickness of shim "S1*"
- Measuring backlash
- Determining average backlash
- Determining thickness of shim "S2"
- The following shims are available for "S2"
- Determining thickness of shim "S1"
- The following shims are available for "S1"
- Transmission identification
- Code letters, assignment of mechanical units, transmission ratios and capacities
- Rear final drive, identification
- Calculation of transmission ratios "i"
- General repair instructions
- Clutch mechanism components (on chassis)
- Over-center spring, removing and installing
- Master cylinder, removing and installing
- Clutch system, bleeding
- Separating slave cylinder from hose/pipe assembly
- Shift mechanism, servicing
- Removing
- Installing
- Shift mechanism, removing and installing
- Shift mechanism, adjusting
- Shift adjustment, checking
- Transmission, removing and installing
- Transmission, removing
- Transmission, transporting
- Transmission, installing
- Torsen differential housing, removing and installing
- Transmission oil level, checking
- Transmission, assembly overview
- Ball bearing for input shaft, multi-function sensor, pinion, selector rods, transmission cover and Torsen differential housing, removing and installing
- Installation position of shift mechanism assembly in transmission
- Removing and installing locking unit for 5th gear and reverse gear
- Locking bolt for needle bearing
- Available circlips for 3rd and 4th gear synchro-hub
- Input shaft, adjusting
- Pulling out locking bushing for outer race of small tapered roller bearing
- Inserting spring into sliding gear
- Checking synchro-ring for wear
- Installation position of locking collar for 5th gear and reverse gear
- Speedometer vehicle speed sensor and drive-wheel, removing and installing
- Speedometer vehicle speed sensor -G22-, removing and installing
- Speedometer drive wheel, removing and installing
- Removing and installing circlip
- General
- Adjustment table
- Defining total shim thickness "Stotal" of shims "S3" + "S4"
- Defining thickness of shim "S3*"
- Defining dimension "e"
- Defining thickness of shim "S3"
- Available shims for "S3"
- Defining thickness of shim "S4"
- Available shims for "S4"
- Checking measurement
- Shim "S4", re-determining when replacing transmission cover
- Defining total shim thickness "Stotal" of shims "S1" + "S2"
- Defining thickness of shim "S1*"
- Measuring torsional side clearance
- Determining mean torsional side clearance
- Defining thickness of shim "S2"
- Available shims for "S2"
- Defining thickness of shim "S1"
- Available shims for "S1"
- Transmission identification
- Location on transmission
- Rear final drive identification
- Location on final drive
- Code letters, transmission ratios, capacities
- Transmission layout
- Transmission ratio
- General repair instructions
- O-rings, seals, gaskets
- Sealants
- Locking elements
- Nuts, bolts
- Mount
- Adjustment shims
- Gears, synchros, inner races for sliding gears
- Sliding gears
- Synchronizer rings
- Clutch mechanism
- Transmission, disassembling and assembling
- Bearing housing, Torsen differential and end cover, removing and installing
- Manual transmission and selector shaft, removing and installing
- 5th and 6th gear, removing and installing
- Input shaft, drive pinion, hollow shaft and shift lever mechanism in transmission, removing and installing
- Assembly sequence
- Special tools and equipment
- Bearing housing
- Pressing out flanged shaft
- Pressing in flanged shaft
- Pressing on vibration damper
- Preparing seal for installing
- Inserting seal
- Mount for Torsen differential
- Pressing off ball bearing from Torsen differential
- Pressing ball bearing onto Torsen differential
- Pulling off inner race for Torsen differential needle bearing
- Removing needle bearing for drive pinion/Torsen differential
- End cover
- Pressing cylinder roller bearing for input shaft out of end cover
- Pressing cylinder roller bearing for input shaft into end cover
- Removing ball bearing for input shaft out of end cover
- Installing ball bearing for input shaft in end cover
- Available circlips
- Peening baffle plate in position when replacing ball bearing for input shaft
- Peening baffle plate in position when replacing end cover
- Removing needle bearing for Torsen differential from end cover
- Insert needle bearing of Torsen differential flush in end cover
- Bearing plate, servicing
- Driving out and driving in ball sleeves for selector rods
- Checking synchro-ring for wear
- Pulling ball sleeve out of follower for reverse gear
- Driving ball sleeve flush into follower for reverse gear
- Pressing cylinder roller bearing for input shaft into bearing plate
- Measuring insertion depth of cylinder roller bearing for input shaft
- Shim S 4
- Available shims for S 4
- Transmission housing, servicing
- Pulling out seal for flanged shaft
- Driving in seal for flanged shaft
- Removing input shaft seal when transmission is not disassembled
- Drive in input shaft seal flush
- Pulling out ball sleeve
- Driving in ball sleeve
- Pulling out selector shaft seal
- Driving in selector shaft seal
- Installing seal and selector shaft with assembly sleeve
- Insertion depth of breather sleeve
- Removing and installing reversing light switch
- Pulling needle bearing out of transmission housing
- Driving needle bearing into transmission housing
- Insertion depth of needle bearing
- Removing circlip
- Selector shaft, disassembling and assembling
- Removing and installing spring pin flush
- Driving out selector shaft
- Driving in selector shaft
- Input shaft
- Inserting spring in sliding gear
- Determining thickness of circlip
- Installation position of synchro-hub
- Pressing on synchro hub for 3rd and 4th gear
- Driving spring sleeve into input shaft
- Drive pinion and hollow shaft
- Pulling out large taper roller bearing outer race
- Heating transmission housing in order to install outer race for taper roller bearing
- Inserting outer race for large taper roller bearing in transmission housing and pressing home
- Removing needle bearing for flanged shaft/drive pinion
- Pressing off large taper roller bearing inner race
- Pressing on inner race for taper roller bearing
- Pressing off inner race of small taper roller bearing together with 1st sliding gear
- Pressing on inner race for small taper roller bearing
- Removing and installing circlip of synchro-hub and washer of 1st sliding gear
- Pressing off 2nd gear sliding wheel with synchro-hub for 1st and 2nd gear
- Installing 2nd sliding gear, pressing on synchro-hub for 1st and 2nd gear
- Pressing in outer race/small taper roller bearing
- Removing
- Replacing seal and grooved ball bearing
- Installing
- Speedometer vehicle speed sensor -G22-, removing and installing
- Special tools and workshop equipment required
- Differential, removing and installing
- Disassembling and assembling
- Removing inner race for small taper roller bearing
- Removing inner race for large taper roller bearing
- Heat the ring gear to approx. 100 C and install
- Installing bevel gears
- Driving outer race for large taper roller bearing out of cover
- General notes
- Gear sets, adjusting and marking
- Position of shims
- Adjustment overview
- Gear set, recommended adjustment sequence
- Drive pinion, adjusting
- Determine total shim thickness "S total "(S 3 plus S 4 )
- Determining thickness of provisional shim S 3 *
- Determining thickness of shim S 3
- Determining thickness of shim S 4
- Carry out check measurement - checking dimension "r"
- Measuring frictional torque (check)
- Ring gear, adjusting
- Determine total shim thickness "S total " (S 1 plus S 2 )
- Determining thickness of shim S 1 *
- Adjusting backlash
- Calculating average backlash
- Determining shim thickness S 2
- Available shims for S 2
- Determining adjustment shim thickness S 1
- Available shims for S 1
- Performing check measurement
- Transmission identification
- Code letters, mechanical unit assignment, transmission ratios, capacities
- Rear final drive identification
- Calculating overall ratio (i)
- General repair instructions
- Clutch mechanism, servicing
- Over center spring, removing and installing
- Master cylinder, removing and installing
- Clutch system, bleeding
- Detaching slave cylinder from hose/pipe assembly
- SAC clutch pressure plate adjuster ring, resetting
- Shift knob and cover, removing and installing
- Shift mechanism, removing and installing
- Shift lever mechanism, adjusting
- Shift lever alignment, checking
- Transmission, removing and installing
- Transmission oil level, checking
- Assembling
- Pressing cylinder roller bearing for input shaft into bearing plate
- Re-determining shim S4
- Determining thickness of shim when replacing hollow shaft
- Available shims for S4
- Removing input shaft seal when transmission is not disassembled
- Drive in input shaft seal flush
- Installing seal and selector shaft with assembly sleeve
- Flanged shaft seals, replacing
- Speedometer vehicle speed sensor -G22-, removing and installing
- Trigger wheel for speedometer vehicle speed sensor -G22-, removing and installing
- Differential, removing and installing
- General notes
- Adjustment overview
- Gear set, recommended adjustment sequence
- Determine total shim thickness "Stotal" (S1 plus S2)
- Determining thickness of shim S1*
- Adjusting backlash
- Calculating average backlash
- Determining shim thickness S2
- Available shims for S2
- Determining adjustment shim thickness S1
- Available shims for S1
- Performing check measurement
- APPLICATION
- Transaxle
- Center Differential & Final Drives
- CHECKING FLUID LEVELS
- 01J Transaxle
- Front Final Drive
- RECOMMENDED FLUIDS
- FLUID CAPACITIES
- DRAINING & REFILLING
- ON-VEHICLE REPAIRS
- LOCKING CABLE
- REMOVAL & INSTALLATION
- BATTERY DISCONNECT PRECAUTIONS
- Air Bag
- ECM
- ECM Readiness Code
- Power Windows
- Radio & Clock
- Telematics
- ADDITIONAL ATF FILTER
- END COVER
- Special Tools
- TORQUE SPECIFICATIONS
- DESCRIPTION & OPERATION
- LUBRICATION
- FRONT AXLE SHAFT
- Removal
- Installation
- Disassembly, Inspection & Reassembly (Outer Joint - 100 & 108 mm Diameters)
- Disassembly, Inspection & Reassembly (Outer Joint - AAR 3300 i)
- CONSTANT VELOCITY JOINT (REAR - INNER)
- Disassembly, Inspection & Reassembly (Inner Joint - 108 mm Diameter)
- CONSTANT VELOCITY JOINT (REAR - OUTER)
- TORQUE SPECIFICATIONS
- General information
- Definitions
- Bonded joints
- Inspecting and repairing bonded joints
- Repair methods for replacing body parts
- Body, front
- Straightening jig
- Portal gauge
- Replacement parts
- Longitudinal member for upper wheel housing, replacement
- Replacement part
- Welding in
- Side frame, replacement
- Replacing A-Pillar
- Reinforcement tube, replacement
- Rear cross panel, inner section, replacement
- Rear cross panel, replacement
- Tail light mounting, replacement
- Rear wheel housing, replacement
- Lock carrier, service position
- Lock carrier with attachments, removing and installing
- Fender, removing and installing
- Hood, removing, installing and adjusting
- Hood gap dimensions
- Hood lining, removing and installing
- Hood seal, assembly overview
- Impact guard, installing
- Striker, removing and installing
- Gap dimensions for rear lid
- Gap dimensions for fuel filler flap
- Rear lid hinge, removing and installing
- Gas-filled strut, removing and installing
- Fuel filler flap
- Rear lid, removing and installing
- Rear lid, adjusting
- Gas-filled strut for rear lid, removing and installing
- Adjustment dimensions for rear lid
- Lock cylinder for rear lid, removing and installing
- Handle mechanism for rear lid, removing and installing
- Rear lid lock, removing and installing
- Removing lid lock
- Rear lid lock actuator, removing and installing
- Motor for window regulator, removing and installing
- Front door, adjusting
- Panel gap dimensions
- Adjustment for B-pillar region
- Window frame installation
- Repairing the central locking system
- Window regulator motor, removing and installing
- Manual window regulators, removing and installing
- Rear door, adjusting
- Adjusting using Door adjustment template T40038/1
- Door handle, removing
- Disengage mount for door handle
- Removing trim
- Engaging operating rod in door lock
- Wind deflector, removing and installing
- Sunroof headliner, removing and installing
- Trim, removing and installing
- Boot, removing and installing (vehicles as of CW 27/2002 >)
- Sunroof panel, removing
- Panel seal, replacing
- "Zero" position (link guide), adjusting
- "Zero" position of sunroof motor (link guide), checking and adjusting
- Cleaning water drain hoses
- Front bumper, removing and installing
- Radiator grill, removing and installing
- Centering holes for side impact moldings
- Bumper, mounting to shock absorber
- Guide piece, removing and installing
- Crossmember, removing from cover and installing
- Two-piece bumper cover, separating
- Shock absorber, removing and installing
- Bumper, removing and installing
- Side impact moldings, replacing
- Adhering centering pins on side impact molding
- Crossmember for bumper, removing and installing
- Crossmember for bumper (vehicles with trailer hitch), removing and installing
- Servicing windows using special tool
- Materials
- Minimum curing times!
- Removing
- Preparing for window installation
- Windshield, installing
- Undamaged side window, removing
- Side window, installing
- Undamaged rear window, removing
- Damaged rear window, removing
- Installing rear window
- Assembly overview
- Roof trim molding (Sedan), removing and installing
- Roof trim molding, removing and installing (Avant)
- Disengaging roof trim molding from trim molding under side window
- Replacing side protective moldings
- Window weatherstrips for front door (standard vehicle), removing and installing
- Front window weatherstrips (vehicles with gloss package), removing and installing
- Window weatherstrips for rear door (standard vehicle), removing and installing
- Rear window weatherstrips (vehicles with gloss package), removing and installing
- Outside rear view mirror, removing and installing
- Outside rear view mirror adjusting motor, removing and installing
- Outer sill panel trim, replacing
- Underbody covers
- Wheel spoiler
- Lettering on rear lid (Sedan)
- Lettering on rear lid (Avant)
- Rear lid spoiler, removing and installing
- Wiring, routing and securing
- Contact corrosion
- Lock carrier with attachments, removing and installing
- Lock carrier service position
- Engine compartment covers
- Front fender - assembly overview
- Hood, removing, installing and adjusting (up to model year 2005)
- Hood, removing, installing and adjusting (from model year 2006)
- Gas-filled strut, removing and installing
- Radiator grille, removing
- Lower portion of hood lock, removing and installing
- Gas-filled strut, venting
- Window regulator, removing and installing
- Side impact absorber, removing and installing
- Window regulator, basic setting
- Motor for window regulator, removing and installing
- Door window, removing and installing
- Door window, adjusting
- Lock cylinder, removing and installing
- Lock cylinder cover cap, removing and installing
- Door handle, removing and installing
- Door handle trim, removing and installing
- Door lock (up to model year 2005), removing and installing
- Door lock (from model year 2006), removing and installing
- Door lock operating rod (from model year 2006), adjusting
- Rear window regulator, removing and installing
- Side window, removing and installing
- Side window, adjusting
- Safety precautions
- Rivet connections, loosening
- Convertible top compartment cover
- Convertible top, removing and installing
- Convertible top lock, removing and installing
- Convertible top locks, checking and adjusting
- Side windows, adjusting
- Rear bracket/roof frame seal or center roof frame seal, removing and installing
- Front rail trim, removing and installing
- Convertible top - parts designations
- Convertible top cover, removing and installing
- Convertible top upholstery, removing and installing
- Inner headliner, servicing
- Convertible top emergency release
- Attachments, removing and installing
- Hydraulic system, general information
- Cleanliness rules
- Hydraulic system, filling and bleeding
- Hydraulic pump housing, removing and installing
- Hydraulic lines to connecting plate, removing and installing
- Hydraulic cylinder, removing and installing
- Convertible top compartment cover latch - assembly overview
- Left and right convertible top compartment cover locks, removing and installing
- Convertible top compartment cover, adjusting drive motor
- Convertible top operation electrical components - assembly overview
- Convertible Top Frame Position Sensor G356
- Convertible Top Locking Motor V223/Convertible Top Lock Switch (open) F294/Convertible Top Lock Switch (closed) F295 , removing and installing
- Compartment Cover Open Position Switch F201 , removing
- Convertible Top Control Module J256 , removing
- Front bumper (RS4) - assembly overview
- Front bumper (from model year 2006), removing and installing
- Bumper cover (up to model year 2005), adjusting to hood
- Bumper crossmember, removing from cover
- Bumper crossmember to impact absorber mount
- Side panel grommets, installing
- Bumper crossmember, removing and installing
- Materials
- Minimum curing times
- Cleaning when soiled by adhesive sealing material
- Windshield, removing
- Preparing for window installation
- A-pillar and roof frame trim, removing
- A-pillar trim, removing
- Replacing side protective moldings
- Outer door sill panel trim, replacing
- Rearview mirror - assembly overview
- Rear lid lettering
- Window shaft strips, removing and installing
- General information
- Glove compartment lock handle, removing and installing
- Damping mechanism for glove compartment lid, removing and installing
- Removing instrument panel cover, right
- Glove compartment lock handle (vehicles with knee bolster), removing and installing
- Glove compartment lid damping mechanism (vehicles with knee bolster), removing and installing
- Removing left instrument panel cover
- Removing additional speaker
- Support bracket for center armrest, removing and installing
- Footwell trim, removing and installing
- Making mounting holes for mobile phone holder on center console
- Mounting holes for telephone handset bracket in center console, fabricating
- Version for "Chorus" or "Concert" radio
- Radio cover and trim, assembly overview
- Interior mirror with fixed base, removing and installing
- Interior mirror (automatic anti-glare mirror, interior mirror with compass), removing and installing
- Function of automatic anti-glare interior rear-view mirror, testing
- Test sequence
- Calibrating new compass
- Calibrating existing compass
- Zone adjustment
- Repair method using glass-metal-adhesive
- Procedure
- Seat belts
- Safety rules for handling pyrotechnic belt tensioners
- Disposal of pyrotechnic belt tensioners
- Front pyrotechnic belt tensioners, triggering
- Rear pyrotechnic belt tensioners, triggering
- Front anchorage point for outer floor panel
- Front anchorage point for belt buckle
- Removing and installing ISOFIX holder (front)
- Seat belts, checking
- Checking belt
- Belt retractor (locking action), checking
- Visual inspection of buckle
- Checking operation of buckle
- Checking guide fittings and latch plate
- Checking attachment components and anchorage points
- Child-seat restraint function for additional child seats (not for drivers seat belt), checking
- Belt-fastened sensor for rear 3-point belts with belt tensioner, checking
- Safety precautions when working on airbag
- Additional safety precautions for side airbag
- Additional safety precautions for head airbag
- Additional safety precautions for roll-over protection
- Airbag units after an accident, replacing
- Accident not involving activation of airbag
- Storage and transportation of airbag units
- Disposal of airbag units
- Airbag Control Module -J234-, assembly overview
- Airbag unit (standard steering wheel), assembly overview
- Steering wheel (standard steering wheel), assembly overview
- Airbag unit (sports steering wheel), assembly overview
- Steering wheel (sports steering wheel), assembly overview
- Airbag unit (multi-function steering wheel), assembly overview
- Steering wheel (multi-function steering wheel), assembly overview
- Self-cancelling ring with slip ring (coil connector/ESP sensor), removing and installing
- Front passenger airbag, assembly overview
- Tools
- Side airbag (sports seat, standard seat), removing and installing
- Side airbag (electric seat), assembly overview
- Front airbag crash sensor, removing and installing
- Front side airbag crash sensor, removing and installing
- Armrest, removing and installing
- Central locking switch, removing and installing
- Mirror adjustment switch, removing and installing
- Interior door handle, removing and installing
- Door warning light and courtesy light, removing and installing
- Treble speaker, removing and installing
- Bass speaker trim, removing and installing
- Instrument panel, removing and installing
- Removing and installing tray, switch and cup holder
- Removing upper steering column switch trim
- Removing center instrument panel speaker
- Removing right instrument panel cover
- Sill panel trim, removing and installing
- Removing and installing foot rest
- Foot rest holder, removing and installing
- Sun visor mount, removing and installing
- Interior light/reading light, removing and installing
- Floor covering holder, removing and installing
- Handle for variable convertible top compartment, removing and installing
- Microswitch for variable convertible top compartment, removing and installing
- Removing
- Installing
- Rack of variable convertible top compartment, removing and installing
- Guide rail of variable convertible top compartment, removing and installing
- Seat, assembly overview
- Airbag adapter VAS 6036 , connecting
- Front seat backrest, assembly overview
- Side trim on sill panel side, removing and installing
- Backrest adjuster, removing and installing
- Side trim on tunnel side, removing and installing
- Seat height adjuster unit, removing and installing
- Easy-entry facility handle, removing and installing
- Removing and installing easy-entry facility trim
- Head restraint with slide-in locking mechanism, removing and installing
- Front seat, assembly overview
- Front seat with faulty forward and backward seat adjustment motor or defective control unit, removing and installing
- Connectors, disconnecting
- Connector assignment for connection point
- Connector for side airbag, disconnecting
- Side trim, inboard side, assembly overview
- Easy-entry facility, removing and installing
- Bowden cable for backrest lock, assembly overview
- Microswitch for seatback release, adjusting
- Microswitch for headrest, adjusting
- Backrest (standard seat), replacing
- Seat pan (standard seat), replacing
- Seat adjustment switch, removing and installing
- Switch for 4-way lumbar support, removing and installing
- Control unit, removing and installing
- Forward and backward seat adjustment motor, assembly overview
- Seat height adjustment motor, assembly overview
- Motor for backrest inclination adjustment, assembly overview
- Backrest frame, assembly overview
- Lumbar support adjustment motors, assembly overview
- Head restraint, removing and installing
- Rear footwell light, removing
- Piping, removing and installing
- Backrest cover and padding (sports seat, standard seat), removing and installing
- Seat heating element (standard seat), replacing
- Removing and installing backrest heating element (bonded)
- Detaching cover from padding
- Backrest cover and padding (sports seat, standard seat), assembly overview
- Head restraint guides, removing and installing
- Seat heating element (sports seat), replacing
- Cover and padding for head restraint with slide-in locking mechanism, removing and installing
- Heating element for rear seat bench, replacing
- Heating element for rear seat backrest, replacing
- Cover and padding for center armrest, removing and installing
- Removing and installing trim for through-load bag
- Brakes
- General notes
- Front-wheel drive vehicles
- All-wheel drive vehicles
- Information for repair work on ABS
- Vehicle diagnostic, testing and information system VAS 5051 , connecting and selecting functions
- Hydraulic control unit, removing and installing
- ABS Bosch 8.0
- Front axle speed sensor, removing and installing
- Front axle rotor, checking or removing and installing
- Speed sensor on rear axle, removing and installing
- Rear axle rotor, checking
- Removing and installing rotor on rear axle
- Checking rotor on rear axle
- Brake light switch, removing and installing
- Transverse acceleration sensor G200 and Rotation rate sensor G202 , removing and installing
- Brake pressure sensor 1 G201 , removing and installing
- Front brakes, servicing
- Brake pads, removing and installing
- Brake calipers, servicing
- Brake caliper, servicing
- Parking brake cables (FWD vehicles), removing and installing
- Parking brake, adjusting
- Parking brake cables (AWD vehicles), removing and installing
- Parking brake lever with under tray, removing and installing
- Parking brake handle, removing and installing
- Brake pedal, assembly overview
- Brake pedal bracket, removing and installing
- Pressurized leak test
- High and low pressure testing
- Residual pressure test
- Front caliper piston, removing and installing
- Piston for front brake caliper, removing and installing
- Rear brake caliper piston, removing and installing
- Brake fluid, changing
- Bleeding sequence for vehicles with Electronic Stabilization Program (ESP)
- Tandem brake booster/brake master cylinder, assembly overview
- Brake master cylinder with brake booster, removing and installing
- Brake booster pressure sensor G294, removing and installing
- Check valve , checking
- Reading measured value block
- DTC table
- Description and function
- Vehicle diagnostic, testing and information system VAS 5051 or scan tool V.A.G 1551 , connecting
- Selecting functions
- Basic setting (performing "short trip" test)
- Performing final control diagnosis
- Brake hoses/lines, routing
- Tightening torques
- TRANSAXLE
- DESCRIPTION
- CLUTCH HYDRAULIC SYSTEM OVERVIEW
- CLUTCH HYDRAULIC SYSTEM
- CLUTCH PEDAL FREE PLAY
- CLUTCH PEDAL POSITION SWITCH
- Shift Mechanism: Adjusting
- Shift Mechanism Adjustment: Checking
- BATTERY DISCONNECT PRECAUTIONS
- OnStar(R) Emergency Battery: Switching Off
- OnStar(R) Emergency Battery: Switching On
- CLUTCH PEDAL ASSEMBLY OVERVIEW
- CLUTCH MASTER CYLINDER
- Removal
- Installing
- CLUTCH PEDAL & OVERCENTER SPRING
- Installation
- CLUTCH RELEASE MECHANISM OVERVIEW
- CLUTCH ASSEMBLY
- Inspection
- TRANSAXLE (FRONT WHEEL DRIVE)
- Securing Transaxle To Assembly Stand: Front Wheel Drive
- Aligning Exhaust System
- Aligning Exhaust System: 1.8L (Engine Code AMB)
- With Clamp Between Center Muffler
- Exhaust System: Checking For Leaks
- CLUTCH SLAVE CYLINDER
- TRANSAXLE
- DESCRIPTION
- CLUTCH HYDRAULIC SYSTEM OVERVIEW
- CLUTCH HYDRAULIC SYSTEM
- CLUTCH PEDAL FREE PLAY
- CLUTCH PEDAL POSITION SWITCH
- Shift Mechanism: Adjusting
- Shift Mechanism Adjustment: Checking
- BATTERY DISCONNECT PRECAUTIONS
- OnStar(R) Emergency Battery: Switching Off
- OnStar(R) Emergency Battery: Switching On
- GEAR SHIFT KNOB & COVER
- GEAR SHIFT & REAR PUSH ROD
- GEAR SHIFT SELECTOR ROD & FRONT PUSH ROD
- CLUTCH PEDAL ASSEMBLY OVERVIEW
- CLUTCH MASTER CYLINDER
- Special Tools
- CLUTCH PEDAL & OVERCENTER SPRING
- Installation
- CLUTCH RELEASE MECHANISM OVERVIEW
- CLUTCH ASSEMBLY
- Removal
- Inspection
- Removal & Installation (1.8L Turbo): Conventional Flywheel & Pilot Needle Bearing (Pilot Needle Bearing Installed In Crankshaft)
- Removal & Installation (3.0L): Dual-Mass Flywheel & Pilot Needle Bearing
- TRANSAXLE (ALL WHEEL DRIVE)
- Removing: 1.8L Turbo & 3.0L V6 (All Wheel Drive)
- Securing Transaxle To Assembly Stand: All Wheel Drive
- Transporting Transaxle: All Wheel Drive
- Aligning Exhaust System
- Aligning Exhaust System: 1.8L Turbo (Engine Code AMB)
- Exhaust System: Checking For Leaks
- CLUTCH SLAVE CYLINDER
- TORQUE SPECIFICATIONS
- TRANSAXLE
- DESCRIPTION
- CLUTCH HYDRAULIC SYSTEM OVERVIEW
- CLUTCH HYDRAULIC SYSTEM
- CLUTCH PEDAL FREE PLAY
- CLUTCH PEDAL POSITION SWITCH
- Adjusting
- Shift Lever Alignment (Checking)
- BATTERY DISCONNECT PRECAUTIONS
- OnStar(R) Emergency Battery: Switching Off
- OnStar(R) Emergency Battery: Switching On
- CLUTCH PEDAL ASSEMBLY & CLUTCH CONTROL OVERVIEW
- CLUTCH MASTER CYLINDER
- CLUTCH SLAVE CYLINDER
- Removing Without Separating From Hydraulic Lines
- CLUTCH PEDAL & OVERCENTER SPRING
- Installation
- CLUTCH RELEASE MECHANISM OVERVIEW
- CLUTCH ASSEMBLY
- Removal
- Inspection
- Adjusting SAC Pressure Plate
- DUAL-MASS FLYWHEEL & PILOT NEEDLE BEARING
- General information
- Information on Radio R and CD Changer R41 retrofitting
- Antenna system with Diversity function
- BOSE system with "AudiPilot"
- Transport mode in "Symphony II+"
- CD Changer R41
- IPod Baseplate R192
- Digital Sound System Control Module R12
- Amplifier R12 BOSE (25-pin)
- Amplifier R12 BOSE (32-pin)
- "Chorus" / "Concert" , removing and installing
- "Symphony" radio, removing and installing
- "Symphony II+" in transport mode, activating/deactivating
- CD Changer R41 , removing and installing
- Wiring connection to Radio R / CD Changer R41 (through KW 44/06), checking
- IPod Baseplate R192 , removing and installing
- Left Front Bass Speaker R21 , removing and installing
- Left Front Midrange Speaker R26 , removing and installing
- Left Rear Bass Speaker R15 , removing and installing
- Left Rear Midrange Speaker R34 , removing and installing
- Inside Loudspeaker R70 , removing and installing
- Bass Loudspeaker R100 , Sedan, removing and installing
- Bass Loudspeaker R100 , Avant, removing and installing
- Amplifier R12 , Sedan, removing and installing
- Amplifier R12 , Avant, removing and installing
- BOSE Amplifier R12 , Sedan, removing and installing
- BOSE Amplifier R12 , Avant, removing and installing
- Inside Microphone R74 , function test
- Inside Microphone R74 , removing and installing
- Antenna Amplifier R24 / Antenna Selection Control Module J515 , sedan, removing and installing
- "Chorus" (through KW 21/04)
- "Concert" / "Symphony" /from KW 22/04 "Chorus"
- Information on Radio R / CD Changer R41 retrofitting
- BOSE systems with "AudiPilot"
- Transport protection in "Symphony II+"
- "Concert "
- "Symphony"
- "Concert" / "Symphony" (radio generation II+) from KW 22/06
- Antenna Selection Control Module J515 , sedan
- Antenna Amplifier R24 , sedan only with radio generation II+
- Left Antenna Module R108 , Avant
- Left Antenna Module R108 , Avant, only radio generation II+
- Satellite Radio R146 , sedan (through MY04), removing and installing
- Satellite Radio R146 , sedan (from MY05), removing and installing
- Satellite Radio R146 , Avant (through MY04), removing and installing
- Satellite Radio R146 , Avant (from MY05), removing and installing
- Satellite Radio R146 , activating
- Radio, Telephone, Navigation System Antenna R52 , sedan, removing and installing
- Radio, Telephone, Navigation System Antenna R52 , Avant, removing and installing
- Cell phone preparation preliminary setup
- Telephone Baseplate R126 in center armrest
- Telephone Transceiver R36 , removing and installing
- Telephone Transceiver R36 (telephone, fixed installation), removing and installing
- Telephone Amplifier R86 , Sedan, removing and installing
- Telephone Amplifier R86 , Avant, removing and installing
- Telephone Microphone R38 , removing and installing
- Telephone Antenna R65 , Sedan, removing and installing
- Telephone Antenna R65 , Avant, removing and installing
- Telephone Transceiver R36
- Telephone Base plate R126
- Total overview - Sedan component locations
- General overview - Avant component locations
- Navigation System with CD Drive Control Module J401 , removing and installing
- Function Selector Switch II E272 , removing and installing
- Navigation System Antenna R50 , Sedan, removing and installing
- Navigation System Antenna R50 , Avant, removing and installing
- Error messages on screen
- Operating Electronics, Navigation Control Module J402 , removing and installing
- Navigation Interface R94 , Sedan, removing and installing
- Navigation Interface R94 , Avant, removing and installing
- Navigation/TV Tuner J415 , removing and installing
- Right Antenna Module R109 , Avant, removing and installing
- Navigation/TV Tuner J415 connections
- Navigation System with CD Drive Control Module J401 , harness connectors
- Sedan
- Avant
- Antenna Selection Control Module J515 , sedan, removing and installing - sedan
- Antenna Selection Control Module J515 , Avant, removing and installing
- Sound system
- Radio/Navigation Display Control Module J503 , removing and installing
- On Board Diagnostic (OBD), function
- Telematics Control Head - OnStar controls
- Telematics Control Head - OnStar system status light
- OnStar Personal Calling
- Telematics System, troubleshooting using OnStar system status light
- Telephone/Telematics Control Module J526 , multi-pin connector assignments
- Service mode, activating/deactivating
- Service mode, activating
- Service mode, deactivating
- Telephone/Telematics Control Module J526 , removing and installing
- Telephone/Telematics Control Module J526 , replacing and configuring
- Emergency Battery (Telematics) A16 , switching on/off
- Emergency Battery (Telematics) A16 , removing and installing
- Antenna Splitter R87 - Avant, removing and installing
- Telematics Control Head E264 , removing and installing
- Auxiliary Speaker (Telematics) R91 , removing and installing
- Telephone Antenna R65 and Telephone Antenna 2 R127 - Avant, removing and installing
- Roof antenna with Navigation System Antenna R50 and Auxiliary Antenna (Telematics) R90 , removing and installing
- GPS Antenna Splitter R110 - Avant, removing and installing
- Speech Input Control Module J507 , connectors
- Speech Input Control Module J507 , removing and installing
- Multi-function buttons, removing and installing
- Multi-function steering wheel with two blocks of buttons
- Multi-function steering wheel with roller buttons
- Tiptronic Switch, removing and installing
- Error message
- Chip Card Reader R99 , removing and installing
- Transmission identification
- Code letters, assembly allocation, ratios, equipment
- Capacities
- Towing instructions
- Repair instructions
- Contact corrosion!
- General Repair Notes
- Rules for cleanliness when working on transmission
- Shift mechanism (through VIN 8E_6A156499), servicing
- Shift mechanism (through VIN 8E_6A156499), checking
- Selector mechanism function test
- Check ignition key withdrawal lock
- Check locking button on selector lever handle
- Shift mechanism, through VIN 8E_6A156499, removing and installing
- Selector lever handle, shift mechanism cover (through VIN 8E_6A156499), assembly overview
- Selector lever handle (through VIN 8E_6A156499), removing and installing
- Shift mechanism cover (through VIN 8E_6A156499), removing and installing
- Tiptronic Switch F189 (through VIN 8E_6A156499), removing and installing
- Shift mechanism (through VIN 8E_6A156499,), assembly overview
- Shift mechanism (through VIN 8E_6A156499), disassembling and assembling
- Shift Lock Solenoid N110 (through VIN 8E_6A156499), removing and installing
- Selector lever cable and locking cable (through VIN 8E_6A156499), assembly overview
- Selector lever cable, (through VIN 8E_6A156499), removing and installing
- Selector lever cable (through VIN 8E_6A156499), adjusting
- Selector lever cable (VIN through 8E_6A156499), bringing into basic setting
- Locking lever (through VIN 8E_6A156499), adjusting
- Shift mechanism (from VIN 8E_6A156500), servicing
- Shift mechanism (from VIN 8E_6A156500), checking
- Selector lever handle, shift mechanism cover (from VIN 8E_6A156500), assembly overview
- Selector lever handle (from VIN 8E_6A156500), removing and installing
- Shift mechanism cover (from VIN 8E_6A156500), removing and installing
- Tiptronic Switch F189 (from VIN 8E_6A156500), removing and installing
- Shift mechanism (from VIN 8E_6A156500), assembly overview
- Shift mechanism (from VIN 8E_6A156500), removing and installing
- Selector lever cable and locking cable (from VIN 8E_6A156500), assembly overview
- Selector lever cable (from VIN 8E_6A156500), removing and installing
- Selector lever cable (from VIN 8E_6A156500), adjusting
- Selector lever cable, from VIN 8E_6A156500), bringing into basic setting
- Locking lever (from VIN 8E_6A156500), removing and installing
- Locking cable (from VIN 8E_6A156500), adjusting
- Transmission, removing and installing
- Transmission (vehicles with 2.0 L normally-aspirated engine, also Audi Cabriolet), removing
- Transmission (vehicles with 2.0 L TFSI engine, also Audi Cabriolet), removing
- Transmission (vehicles with 6-cyl. 3.0 L gasoline engine, also Audi Cabriolet), removing
- Transmission (vehicles with 6-cyl. 3.2 L FSI gasoline engine, also Audi Cabriolet), removing
- Installing transmission
- Securing engine/transmission (transmission flange pattern)
- Automatic transmission, transporting
- Transmission mount, transmission support and tunnel cross member, removing and installing
- ATF in planetary gearing
- ATF level, checking and topping off
- Filling ATF
- ATF, changing or filling after repairs
- ATF lines, ATF cooler and auxiliary ATF filter, servicing
- ATF lines, ATF cooler and auxiliary ATF filter (vehicles with 1.8 L turbo engine)
- ATF lines and ATF cooler, cleaning
- Additional ATF filter
- Auxiliary ATF filter, removing and installing (vehicles with 1.8 turbo and 2.0 L TFSI)
- Auxiliary ATF filter, removing and installing (vehicles with 2.0 L normally aspirated- and 6-cyl. gasoline engine)
- ATF breather pipe
- ATF breather pipe, removing and installing
- Torque specifications
- Transmission Control Module (TCM) J217 , removing and installing
- Selector shaft, cleaning
- Hydraulic control module, removing and installing
- Input shaft, removing and installing
- Input shaft, servicing
- Gear oil in front final drive
- Gear oil level in front final drive, checking
- Front final drive, servicing
- Left flange shaft, removing and installing
- Right flange shaft, removing and installing
- Left flange shaft oil seal, replacing
- Input shaft seal, replacing
- Selector shaft oil seal, replacing
- General Repair Notes
- Contact corrosion!
- Rules for cleanliness when working on transmission
- ATF flushing process
- ATF flush
- Input shaft adjustment (air gap), checking
- Carry out ATF flush test run
- ATF, draining for ATF flushing process
- ATF, filling for ATF flushing process
- Selector shaft seal, replacing
- ATF breather pipe, removing and installing
- End cover, transmission removed, removing and installing
- Transmission Control Module (TCM) J217 , removing and installing
- Selector shaft, cleaning
- Hydraulic control module, removing and installing
- Input shaft seal, replacing
- Input shaft, removing and installing
- Torsen differential cover, removing and installing
- Ball bearing in input shaft cover, replacing
- Input shaft, servicing with 7 lining discs
- Input shaft with 7 lining discs, assembly overview
- Input shaft with 7 lining discs, disassembling and assembling
- Input shaft, assembling
- Input shaft with 7 lining discs, adjusting with air gap determination
- Input shaft, servicing with 6 lining discs
- Input shaft with 6 lining discs, assembly overview
- Input shaft with 6 lining discs, disassembling and assembling
- Input shaft with 6 lining discs, adjusting with air gap determination
- Left flange shaft seal, replacing
- Differential, removing and installing
- Input shaft, checking for wear
- Checking pistons and thrust plate for wear
- Suction jet pump, checking wear
- Differential shaft, checking for wear
- On Board Diagnostic (OBD) system, operation
- Transmission Control Module (TCM) DTC Recognition
- Transmission Control Module (TCM) safety functions
- Technical Data
- Electrical/electronic components and locations
- Transmission Control Module (TCM) for multitronic -J217
- Hydraulic Unit
- Shift lock solenoid -N110
- Data Link Connector (DLC)
- Cruise control switch -E45
- Transmission Range (TR) selector lever display -Y6
- Relay for power supply terminal 87 and Park/Neutral Position (PNP) relay -J226
- Brake light switch -F
- Kickdown switch -F8
- Safety Precautions
- Performance testing, brake testing and towing
- Test requirements
- List of Selectable Functions
- Diagnostic Trouble Code (DTC) memory, reading
- Diagnostic Trouble Code (DTC) table
- Part 1, up to Diagnostic Trouble Code 18149 / P1741
- Part 2, up to Diagnostic Trouble Code 18270 / P1862
- Output Diagnostic Test Mode (DTM)
- Test sequence
- Requirements
- After DTC scan has been performed
- Transmission Control Module (TCM), coding
- Test procedure
- Coding chart
- Measured Value Block, reading
- Example
- List of Selectable Display Groups
- Adaptation must be performed after the following operations
- Requirement
- Adaptation for driving forward
- Adaptation for driving in reverse
- Special tools and equipment
- Multiple harness connector (25-pin connector) for Transmission control module -J217- (cavities on V.A.G 1598/21)
- Shift Lock Solenoid -N110-, checking
- Additional special tools and equipment
- Data Exchange between Transmission Control Module (TCM) and CAN-Capable Control Modules, checking
- Checking bus system
- Example 1
- Example 2
- Example 3
- Test requirement
- General information
- Warnings and safety measures for lead-acid batteries
- Smoking, naked flames, fires and sparks
- Electrolyte
- Eye protection and protective clothing
- Danger of explosion
- Battery handling instructions
- Battery in engine compartment, disconnecting and reconnecting
- Disconnecting
- Reconnecting
- Battery in luggage compartment, disconnecting and connecting
- Connecting
- Battery in engine compartment, removing and installing
- Battery in luggage compartment, removing and installing
- Battery installation, checking
- Batteries with central gas venting
- Visual inspection
- No-load voltage, checking
- Electrolyte level - batteries with charge indicator (magic eye), checking
- Electrolyte level - batteries with sealing plugs, checking
- Electrolyte specific gravity - batteries with sealing plugs, checking
- Battery, testing
- Battery, charging
- Quick-charging
- Battery Interrupt Igniter N253 - Audi RS4, removing and installing
- Generator (GEN) - 4-cylinder 1.8L Turbo engine, removing and installing
- Tightening Torques (1.8L)
- Generator (GEN) - 4-cylinder 2.0L Turbo FSI engine, removing and installing
- Tightening Torques (2.0L)
- Generator (GEN) - 3.0L 6-cylinder engine, removing and installing
- Removing
- Installing
- Generator (GEN) - 3.2L 6-cylinder FSI engine, removing and installing
- Tightening Torques (3.2L)
- Generator (GEN) - 4.2L 8-cylinder engine (Audi S4), removing and installing
- Tightening Torques (4.2L - S4)
- Generator (GEN) - 4.2L 8-cylinder FSI engine (Audi RS4), removing and installing
- Tightening Torques (4.2L - RS4)
- Starter - 1.8L 4-cylinder Turbo engine, removing and installing
- Starter - 2.0L 4-cyl Turbo FSI engine, removing and installing
- Starter - 3.0L 6-cylinder engine, removing and installing
- Starter - 3.2L 6-cylinder FSI engine, removing and installing
- Starter - 4.2L 8-cylinder engine (Audi S4), removing and installing
- Starter - 4.2L 8-cylinder FSI engine (Audi RS4), removing and installing
- Instrument cluster, disposal
- On Board Diagnostic (OBD), function
- Message "dEF" in trip recorder display
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Fuel Level Sensor G - front-wheel drive, multi-pin connector assignments
- Fuel Level Sensor G , Fuel Level Sensor 2 G169 - quattro, multi-pin connector assignments
- Engine Coolant Temperature (ECT) Gauge Sensor G2 - 1.8L 4-cylinder Turbo engine, multi-pin connector assignments
- Engine Coolant Temperature (ECT) Sensor G62 - 2.0L 4-cylinder Turbo FSI engine, multi-pin connector assignments
- Engine Coolant Temperature (ECT) Gauge Sensor G2 - 3.0L 6-cylinder engine, multi-pin connector assignments
- Engine Coolant Temperature (ECT) Sensor G62 - 3.2L 6-cylinder FSI engine, multi-pin connector assignments
- Engine Coolant Temperature (ECT) Sensor G62 - 4.2L 8-cylinder engine (Audi S4), multi-pin connector assignments
- Engine Coolant Temperature (ECT) Sensor G62 - 4.2L 8-cylinder engine (Audi RS4), multi-pin connector assignments
- Radio Frequency Controlled Clock Receiver J489 , removing and installing
- Windshield wiper system, removing and installing
- Windshield wiper blade park position, adjusting
- Windshield wiper blade - through 10.04, replacing
- Windshield wiper blade mount - through 10.04, removing and installing
- Windshield wiper blade - from 11.04, replacing
- Washer fluid reservoir - Audi A4 S4, removing and installing
- Washer fluid reservoir - Audi RS4, removing and installing
- Windshield washer spray jets, removing and installing
- Windshield washer spray jets, adjusting
- Rear window washer spray jet, removing and installing
- Rear window washer spray jet, adjusting
- Rear window wiper arm, removing and installing
- Rear window wiper blade, replacing
- Rear window wiper motor, removing and installing
- Washer fluid reservoir, removing and installing
- Headlamp washer spray jets, removing and installing
- Headlamp washer spray jets, adjusting
- On Board Diagnostic (OBD), functions
- Halogen headlamps, assembly
- Headlamps, adjusting
- Headlamps, service preparation
- Preparation - vehicles with 1.8L 4-cylinder Turbo engine
- Preparation - vehicles with 3.0L 6-cylinder engine
- Low Beam Headlamp M29 / M31 - bulb, replacing
- High Beam Headlamp M30 / M32 - bulb, replacing
- Turn signal/parking lamp bulb, replacing
- Headlamp securing lugs, servicing
- Headlamps, removing and installing
- Parking Lamp M1 / M3 - bulb, replacing
- Front Turn Signal Lamp M5 / M7 - bulb, replacing
- Headlamps with High Intensity Gas Discharge (HID) Lamps, assembly
- Preparation - 4.2L 8-cylinder engine
- HID low beam headlamp bulb - through approx. 09.01, replacing
- HID headlamp bulb, disposal
- HID low beam headlamp bulb - from approx. 09.01, replacing
- Headlamp Beam Adjustment Motor V48 / V49, removing and installing
- High Intensity Gas Discharge (HID) Lamp Control Module J343 / J344 - through approx. 09.01, removing and installing
- High Intensity Gas Discharge (HID) Lamp Control Module J343 / J344 - from approx. 09.01, removing and installing
- Headlamps with High Intensity Gas Discharge (HID) "Bi-Xenon" Lamps, assembly
- HID low beam headlamp bulb, replacing
- High Beam Headlamp bulb M30 / M32, replacing
- High/Low Beam Switch-Over Solenoid N347 / N348, removing and installing
- High Intensity Gas Discharge (HID) Lamp Control Module J343 / J344, removing and installing
- Adapter cable for HID headlamp bulb control module, removing and installing
- Upper washer fluid reservoir and power steering fluid reservoir, removing and installing
- Preparation - vehicles with 2.0L 4-cylinder Turbo FSI engine
- Preparation - vehicles with 3.2L 6-cylinder FSI engine
- Preparation - vehicles with 4.2L 8-cylinder engine (Audi S4)
- Preparation - vehicles with 4.2L 8-cylinder FSI engine (Audi RS4)
- HID headlamp bulb, replacing
- Daytime Running Lamp (DRL) bulb, replacing
- High/Low Beam Switch-Over Solenoid N347 / N348 and Dynamic Cornering Light Motor V318 / V319, removing and installing
- Fog lamp housing, removing and installing
- Fog lamp bulb, replacing
- Fog lamps, adjusting
- Fog lamp housing - Audi A4, removing and installing
- Fog lamp housing - Audi A4 with "S-line" equipment Audi S4, removing and installing
- Fog lamp housing - Audi RS4, removing and installing
- Fog lamp bulb - Audi A4, replacing
- Fog lamp bulb - Audi A4 with "S-line" equipment Audi S4, replacing
- Fog lamp bulb - Audi RS4, replacing
- Side mounted turn signals, removing and installing
- Rear light/bulb carrier - Sedan, removing and installing
- Rear light/bulb carrier - Avant, removing and installing
- Rear light/bulb carrier in rear fender - Sedan, removing and installing
- Rear light/bulb carrier in rear lid - Sedan, removing and installing
- Taillamp/rear fog lamp bulb, replacing
- Rear light/bulb carrier in rear fender - Avant, removing and installing
- Rear light/bulb carrier in rear lid - Avant, removing and installing
- Taillamp/rear fog lamp bulb, removing and installing
- High-mount brake lamp - Sedan, removing and installing
- High-mount brake lamp - Avant, removing and installing
- License plate lamp, removing and installing
- Steering column switch module, removing and installing
- Spiral spring, removing and installing
- Steering Angle Sensor G85 , removing and installing
- Steering Column Electronics Systems Control Module J527 , removing and installing
- Steering Column Electronics Systems Control Module J527 , front multi-pin connector assignments
- Turn Signal Switch E2 , removing and installing
- Cruise Control Switch E45 , removing and installing
- Windshield Wiper/Washer Switch E22 , removing and installing
- Lock cylinder, removing and installing
- Ignition/starter switch, removing and installing
- Parking Aid Control Module J446 , removing and installing
- Rear Parking Aid Warning Buzzer H15 - Sedan, removing and installing
- Rear Parking Aid Warning Buzzer H15 - Avant, removing and installing
- Headlamp Range Control Module J431 , removing and installing
- Light Switch E1 , removing and installing
- Ambient Illumination Deactivation Switch E491 , removing and installing
- Daytime running lamps (DRL) switch, removing and installing
- Emergency Flasher Button E229 , removing and installing
- Switches in center console, removing and installing
- Front heated seat regulating switches, removing and installing
- Rear heated seat regulating switches, removing and installing
- Start System Button E378 - Audi RS4, removing and installing
- Glove Compartment Lamp Switch E26 , removing and installing
- Mirror selector/adjustment switch, removing and installing
- Drivers power window switch panel - 2 switches, removing and installing
- Drivers power window switch panel - four switches, removing and installing
- Front passengers power window switch panel, removing and installing
- Rear door power window switches, removing and installing
- Sunroof Switch E8 , removing and installing
- Door contact switches, removing and installing
- Drivers Interior Locking Switch E150 , removing and installing
- Rear/Center Central Locking Switch E286 , removing and installing
- Drivers Seat Memory Program Control E97 , removing and installing
- Trunk Lock/Alarm/Central Locking Switch F124 - Sedan through 10.04, removing and installing
- Trunk Lock/Alarm/Central Locking Switch F124 - Avant through 10.04, removing and installing
- 12 V Socket U5 - in luggage compartment through 10.04, removing and installing
- 12 V Socket U5 - in luggage compartment from 11.04, removing and installing
- Function
- Malfunctioning transponder and/or lost keys
- Reader coil, replacing
- Lock set or instrument cluster, replacing.
- Alarm Horn H12 , removing and installing
- Make-up Mirror Illumination L31 , removing and installing
- Front interior lamp module, removing and installing
- Ambient lighting LEDs, removing and installing
- Front Interior Light W1 - bulbs, replacing
- Front Passengers Map/Reading Light W13 , Drivers Map/Reading Light W19 - bulbs, replacing
- Front Passengers Airbag Disabled Indicator Lamp K145 - from 11.04, removing and installing
- Rear interior lamp module, removing and installing
- Left Rear Reading Light W11 , Right Rear Reading Light W12 - bulbs, replacing
- Glove Compartment Light W6 , removing and installing
- Front ashtray light, removing and installing
- Rear ashtray light, removing and installing
- Drivers Door Opener Illumination L108 , Front Passengers Door Opener Illumination L109 , Left Rear Door Opener Illumination L110 , Right Rear Door Opener Illumination L111 , removi
- Door entry warning lights, removing and installing
- Left Footwell Light W9 , Right Footwell Light W10 , removing and installing
- Left Rear Footwell Light W45 , Right Rear Footwell Light W46 , removing and installing
- Left Luggage Compartment Light W18 , Right Luggage Compartment Light W35 - Sedan, removing and installing
- Luggage Compartment Light W3 - Avant, removing and installing
- Luggage Compartment Light W3 - bulb, Avant, replacing
- Rear Lid Courtesy Lamp W51 - Avant, removing and installing
- Signal Horn/Dual Tone Horn H1 - through 10.04, removing and installing
- Signal Horn/Dual Tone Horn H1 - from 11.04, removing and installing
- Heated steering wheel, servicing
- Garage Door Opener Control Head E284 , removing and installing
- Garage Door Opener Control Module J530 - through 10.04, removing and installing
- Garage Door Opener Control Module J530 - from 11.04, removing and installing
- Fuse panel, removing and installing
- Vehicle Electrical System Control Module J519 , removing and installing
- 9-position relay carrier, removing and installing
- 3-position relay carrier, removing and installing
- 4-position relay carrier, removing and installing
- Left connector station, removing and installing
- Comfort System Central Control Module J393 , removing and installing
- Right connector station, removing and installing
- Main fuse panel in left rear luggage compartment - Audi RS4, removing and installing
- Electronics box in plenum chamber, removing and installing
- Electronics box fan in plenum chamber, removing and installing
- 4-way relay carrier in electronics box in plenum chamber, removing and installing
- Connector junction, electronics box in plenum chamber, removing and installing
- Main fuse panel - vehicles with battery in engine compartment, removing and installing
- Positive terminal in plenum chamber - Audi RS4, removing and installing
- Safety precautions for repairing wiring harnesses and connectors
- Notes on repairs on wiring harnesses and connectors
- Notes on repairs to airbag and safety belt tensioner wiring harness
- Repairing a wire with cross-section 0.22 mm 2 or 0.35 mm 2
- Antenna cables, replacing
- Antenna connector cable, replacing
- Battery, General Information
- Safety Precautions
- Lead-Acid Battery, Safety Precautions
- Lead-Acid Battery without Visual Indicator
- Central Venting System
- Lead-Acid Battery without Visual Indicator, Checking
- Battery, Visual Inspection
- Battery Electrolyte Level, Checking
- Battery Specific Gravity, Measuring in All Cells
- Maintenance-Free Batteries
- Maintenance-Free Battery with Visual Indicator
- Maintenance-Free Battery with Visual Indicator, Checking
- Absorbent Glass Mat Battery without Visual Indicator
- Absorbent Glass Mat Battery, Checking
- Battery Post and Terminal, Handling Instructions
- Maintenance-Free Battery with Visual Indicator, Checking Color Display
- Battery, Testing
- Battery, Testing with Midtronics Battery/Starting/Charging System Analyzer MCR340A
- Battery - Vehicles with Energy Management Control Module, Testing with Vehicle Diagnosis, Testing and Information System VAS 5051B
- Battery No-Load Voltage - Vehicles without Energy Management Control Module, Checking
- Battery No-Load Voltage - Vehicles with Energy Management Control Module, Checking
- Battery, Load Testing with Midtronics Diagnostic Conductance Charging Station INC-940
- Battery, Charging
- Battery, Charging with Midtronics Diagnostic Conductance Charging Station INC-940
- Totally Discharged Batteries, Charging
- Battery, Quick Charging
- Battery, Support Mode with Midtronics Battery Maintainer PSC-550 or Midtronics Battery Maintainer CXC-2115
- Generator, Testing and Servicing
- Generator, Testing
- Bosch Generator, from MY 2001, Assembly Overview
- Valeo Generator, from MY 2001, Assembly Overview
- Ribbed Belt Pulley without Freewheel, Removing and Installing
- Ribbed Belt Pulley with Freewheel, Removing and Installing
- Cruise Control System, with Electronic Power Control
- Cruise Control System, Activating and Deactivating
- Washer Hose Couplings
- Washer Hoses, Repairing
- Smooth Hoses, Repairing
- Corrugated Hoses, Repairing
- HID Headlamps, Safety Precautions
- Anti-Theft Immobilizer, without Access/Start Control Module
- Faulty Transponder or Lost Key
- Induction Coil, Replacing
- Lock Set, Replacement Procedure
- Anti-Theft Immobilizer, with Access/Start Control Module
- Heated Steering Wheel
- Trailer Hitch Wiring Socket
- Wiring Harnesses and Connectors, Repairing
- Vehicle Electrical System, General Information
- Wiring Harness and Connector Repairs, General Information
- Airbag and Safety Belt Tensioner Wiring, Repairing
- CAN-Bus Wiring, Repairing
- Wire, 0.25 mm with Individual Crimp Connector, Repairing
- Wire, 0.35 mm and Larger with Individual Crimp Connector, Repairing
- Wire, 0.25 mm with Intermediate Wire Section, Repairing
- Wire, 0.35 mm or Larger with Intermediate Wire Section, Repairing
- Terminal Housings and Connectors, Repairing
- Terminal Housing and Harness Connector Repairs, General Information
- Single Wire Seals, Assembly
- Terminal Housings, Releasing and Disassembling
- Terminal Housings, Release and Disassembly, General Information
- Secondary Lock
- Primary Lock
- Primary Connector with Round Terminal Connector Systems
- Primary Connector with Flat Terminal Connector Systems
- Primary Connector with Special Connector Systems
- Antenna Wires, Repairing
- Fiber Optic Cable
- Fiber Optic Cables, Repairing
- Vehicle Diagnosis, Testing and Information Systems
- Vehicle Diagnosis, Testing and Information System VAS 5051B, Connecting
- Features
- Malfunction Indicator Lamp (MIL) -K83- in instrument cluster
- Continuous illumination
- Flashing
- Functional check on MIL
- Safety precautions
- Test requirements
- Procedure
- Diagnostic Trouble Code (DTC) memory, checking
- Diagnostic Trouble Code (DTC) memory, erasing
- Preconditions
- Ending output
- Diagnostic Trouble Code (DTC) Table
- Diagnostic Trouble Codes (DTC): P0011 to P1228, VAG 16395 to 17636
- Diagnostic Trouble Codes (DTC): P1237 to P3081, VAG 17645 to 18339
- Output Diagnostic Test Mode (DTM)
- Test sequence
- Activating Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80
- Activating secondary air inlet valve -N112
- Activating Secondary Air Injection (AIR) Pump Relay -J299
- Activating Wastegate Bypass Regulator Valve -N75
- Activating camshaft adjustment valves
- Activating Leak detection pump (LDP) -V144
- Activating Recirculation Valve for turbocharger -N249
- Activating brake vacuum pump
- Activating Coolant Fan Control 1 -J293
- Activating fuel injectors
- Basic setting
- Test conditions for operations with engine running
- Encoding II Engine Control Module (ECM)
- Coding II table
- Coding II
- Cruise control system, activating/deactivating
- Activating cruise control system
- Deactivating cruise control system
- Readiness code
- Operation 1: Checking Diagnostic Trouble Code (DTC) memory
- Operation 2: Erasing Diagnostic Trouble Code (DTC) memory
- Operation 3: Adapting the Throttle Valve Control Module -J338- to the Engine Control Module (ECM)
- Operation 4: Adapting kick-down function
- Operation 5: Checking operating status of oxygen sensor control
- Operation 6: Diagnosis of oxygen sensor control system before Three Way Catalytic Converter (TWC)
- Operation 7: Diagnosis of aging of oxygen sensor (O2S) before Three Way Catalytic Converter (TWC)
- Operation 8: Diagnosis of oxygen sensor (O2S) condition after Three Way Catalytic Converter (TWC).
- Operation 9: Diagnosis of oxygen sensor control system after Three Way Catalytic Converter (TWC)
- Operation 10: Diagnosis of oxygen sensor (O2S) aging after Three Way Catalytic Converter (TWC)
- Operation 11: Three Way Catalytic Converter (TWC) diagnosis
- Operation 12: Diagnosis of Activating Evaporative Emission (EVAP) Canister Purge Regulator -N80
- Operation 13: Diagnostic of tank seal and Secondary Air Injection (AIR) system
- Operation 14: Read readiness code
- Equipment
- Exhaust Malfunction Indicator Lamp (MIL) in instrument cluster
- Continuously lit
- Blinking
- Function test of warning lamp
- Safety precautions
- Test requirements
- Procedure
- Diagnostic Trouble Code (DTC) memory, checking
- Diagnostic Trouble Code (DTC) memory, erasing
- Requirements
- Ending output
- Diagnostic Trouble Code (DTC) table
- DTCs P0010 to P1130, VAG 16394 to 17538
- DTCs P1136 to P3305, VAG 17544 to 19761
- Output Diagnostic Test Mode (DTM)
- Vehicles with control module No. 8E0 909...
- Test sequence
- Actuating evaporative emission (EVAP) canister purge regulator valve (tank breather valve)
- Actuating secondary air injection solenoid valve
- Actuating secondary air injection pump relay
- Actuation of intake manifold change-over valve
- Actuating intake camshaft adjustment valve, Bank 1
- Activating Leak Detection Pump (LDP) tank ventilation system
- Actuating intake camshaft adjustment valve, Bank 2
- Actuating exhaust camshaft adjustment valve, Bank 1
- Actuating exhaust camshaft adjustment valve, Bank 2
- Actuating brake vacuum pump
- Actuating coolant fan control
- Actuating relay for coolant run-on pump
- With engine stopped and ignition switched on, the following operation can be carried out with the function "04 - Basic setting"
- With the engine running, the following operations can be performed with the basic setting function
- Test conditions for operations with engine running
- Control module, coding
- Key to code
- Coding table
- Adaptation
- A - Changing adaptation value using scroll bar
- B - Adaptation by direct entry
- Login procedure or coding II
- Cruise control system, activating/deactivating
- All models
- Activate CCS
- Deactivate CCS
- Hot-country function, activating/deactivating
- Deactivating hot-country function
- Readiness code
- Test conditions
- Operation 4: Adapting kick down function
- Operation 5: Checking operating status of oxygen sensor control
- Operation 6: Diagnosis of oxygen sensor aging before catalytic converter
- Operation 7: Diagnosis of oxygen sensor operational readiness behind catalytic converter
- Test requirement
- Operation 10: Diagnosis of oxygen sensor aging behind catalytic converter
- Operation 13: Reading readiness code
- Charge air pressure system with turbocharger checking
- Safety precautions
- Connection diagram for boost pressure regulation and vacuum control system - vehicles up to 06.03
- Connection diagram for boost pressure regulation and vacuum control system - vehicles as of 07.03
- Test requirements
- Test sequence
- Leakage downstream of Mass Air Flow sensor
- Leakage downstream of turbocharger
- Intake system, checking for leaks using VAG 1687 Diagnostic Tool
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool KLI9210 (Evaporative system leak detector), connecting to 2.7L BiTurbo
- Special tool VAG 1687, connecting to pressure adapter VAG 1687/1 (1.8L Turbo)
- Special tool VAG 1687, connecting to pressure adapter VAG 1687/1 (2.7L BiTurbo)
- Effects of leakage at exhaust end
- Mechanical air recirculation valve, checking
- Special tools and equipment
- Test requirement
- Checking power supply
- Checking actuation
- Checking internal resistance
- Checking signal wiring
- Rules of cleanliness
- Part I
- Part II
- Installing
- Tightening torques
- Charge air cooling components, removing and installing
- Removing
- Tightening torque
- Exhaust system components, removing and installing
- Front wheel drive vehicles
- Installation position of front clamp
- Installation position of rear clamps
- Replacing tailpipe
- All wheel drive vehicles
- Installation position of rear clamp
- Center and rear mufflers, separating
- Vehicles with all wheel drive
- Stress-free alignment of exhaust system - front wheel drive vehicles
- Stress-free alignment of exhaust system - all wheel drive vehicles
- Exhaust system, checking for leaks
- Secondary air system, checking
- Principle of operation
- Function
- Installation location of secondary Air Injection (AIR) solenoid valve -N112
- Installation location of secondary Air Injection (AIR) pump motor -V10-1
- Installation location of secondary Air Injection (AIR) pump relay -J299
- Secondary air combination valve
- General information
- General repair notes
- Safety precautions
- Rules for cleanliness
- Fuel tank with attachments, component overview
- Installation position of ground connection
- Special tools and equipment
- Work sequence
- Removing
- Sedan
- Avant
- Vehicles with hose connection
- Vehicles with plug-in coupling
- All models
- Fuel system with return line
- Fuel system without return line
- Installing
- Fuel delivery unit and fuel gauge sender, component overview
- Releasing connector
- Requirements for test
- Test sequence
- Vehicles with 4-cylinder Turbo engine
- Fuel Tank Lock Switch -F314
- All vehicles
- Position of ground connection
- Fuel system with return pipe
- Fuel system without return pipe
- Part I
- Part II
- Suction jet pump, function
- Electrical test for Fuel Tank Lock Switch -F314
- Fuel filter, servicing
- Vehicles with 6-cyl. and 8-cyl. engine as of 07.2003
- EVAP canister/leak detection system, servicing (front-and all-wheel drive vehicles)
- EVAP canister, removing and installing
- EVAP canister and Leak Detection Pump (LDP), hose diagram (4-cylinder engines)
- Installation position of T-piece
- EVAP canister and Leak Detection Pump (LDP), hose diagram (6-cylinder engines)
- EVAP canister and Leak Detection Pump (LDP), hose diagram (8-cylinder engines)
- Installation location of separating point
- Function
- Evaporative Emission (EVAP) system, automatic diagnostic leak test
- Test requirements
- DTC display
- Vehicles with all-wheel drive
- Description
- Test EVAP system using Leak detection pump (LDP) -V144
- Perform EVAP tester self-test
- Calibrate KLI9210 Tester
- Test fuel cap
- Test Leak detection pump (LDP) -V144- for internal leaks
- Test EVAP System
- Continued for all vehicles
- Method 1: Locate leak with smoke generator
- Checking activation
- Checking voltage supply
- Test requirement
- Accelerator linkage, servicing
- Vehicles with automatic transmission
- Requirements
- General information
- Rules for cleanliness
- Fuel tank with attachments, assembly overview
- Fuel tank, draining
- Fuel tank with attachments, removing and installing
- Fuel delivery unit and fuel level sensor, assembly overview
- Delivery rate of fuel pump, checking (vehicles with 1.8L turbo engine)
- Delivery rate of fuel pump, checking (vehicles with 6-cyl. MPI-engine)
- Fuel delivery unit, removing and installing
- Removing
- Installing
- Torque specifications
- Fuel Level Sensor G , checking
- Fuel Level Sensor G , removing and installing
- Fuel Tank Lock Switch F314 , checking
- Fuel pump electrical, checking
- Delivery rate of fuel pump, checking (vehicles with 1.8L Turbo engine and 6-cyl. MPI-engine)
- Fuel Level Sensor G , testing
- Installation position of Ground (GND) connection
- Delivery rate of fuel pump, checking (vehicles with 4-cyl. TFSI-engine)
- Delivery rate of fuel pump, checking (vehicles with 6-cyl. FSI-engine)
- Fuel pump adaptation after replacing fuel delivery unit, (vehicles with 4-cyl. TFSI engine)
- Position of Ground (GND) connection
- Fuel pump delivery quantity, checking (vehicles with 1.8L Turbo engine)
- Fuel Level Sensor 2 G169 , checking
- Fuel Level Sensor 2 G169 , removing and installing
- Suction jet pump, function
- Suction jet pump in left fuel tank chamber, removing and installing
- Part 2 (left chamber)
- Fuel Pump (FP) delivery quantity, checking
- Fuel Pump (FP) Control Module J538 , checking (vehicles with 4-cyl. TFSI engine)
- Fuel Pump (FP) Control Module J538 , checking (vehicles with 6-cyl. and 8-cyl. FSI engine)
- Fuel Pump (FP) Control Module J538 , removing and installing
- Fuel pump delivery quantity, checking (vehicles with 4-cyl. TFSI-engine)
- Fuel pump delivery quantity, checking (vehicles with 6-cyl. FSI-engine)
- Fuel pump delivery quantity, checking (vehicles with 8-cyl. MPI-engine)
- Fuel pump delivery quantity, checking (vehicles with 8-cyl. FSI-engine (Audi RS4))
- Suction jet pump, removing and installing
- Fuel filter, removing and installing (fuel system with return line)
- Fuel filter, removing and installing (fuel system without return flow)
- Fuel filter, removing and installing (vehicles with 1.8L Turbo engine)
- Fuel system, bleeding (1.8L Turbo engine)
- Evaporative emissions (EVAP) canister, removing and installing
- EVAP canister, removing and installing (8-cyl. FSI engine (Audi RS4))
- Separation point location
- Leak detection system
- Diagnostic leak test, performing
- Fuel supply and tank ventilation systems, checking for leaks
- Introduction
- Calibrating the KLI 9210 tester
- Testing the fuel cap
- Checking Leak Detection Pump (LDP) V144 for internal leaks
- Conditions
- Check activation
- Checking output wiring
- Checking input wiring
- Checking internal resistance
- Checking voltage supply
- Leak Detection Pump (LDP) V144 , removing and installing
- Accelerator pedal module with Throttle Position (TP) sensors, removing and installing
- Kick-down function, adapting after replacing gas pedal module or engine control module (ECM)
- General information
- Vehicle data sticker
- Engine code and engine number
- All switches, electrical equipment, displays and other driver-operated controls, checking function
- Special tools required
- Windshield washer jet settings
- Headlight washer system, checking spray jet setting
- Power window regulators, checking positions
- Quartz clock
- Radio (Symphony), deactivating transport mode
- Radio, activating the anti-theft coding
- On Board Diagnostic (OBD), checking Diagnostic Trouble Code (DTC) memory with VAG 1551 or VAS 5051
- Instrument cluster (Country), coding/adapting the language variants
- Adapting the language variants
- Service Reminder Indicator (SRI), inspection service (fixed interval), resetting
- Table for channels and adaption values
- Special tools, testers, measuring instruments and auxiliary items required
- Connecting vehicle diagnosis, measurement and information system VAS 5051
- End of output
- Select vehicle system
- Adapting the oil quality
- Maximum time interval
- Maximum distance in km
- Minimum distance in km
- Resetting of service display after service without VAS 5051.
- Door checks and lock cylinders, lubricating
- Hood catch hook, lubricating
- Sun roof, checking function, cleaning guide rails and lubricating
- Telematics emergency power battery, replacing
- Removing
- Installing
- Battery with magic eye, checking display and filling with distilled water
- Fill with distilled water
- Electrolyte level too high
- Test units required
- Battery, performing load test
- Test equipment display during load test
- Engine cover, removing
- Engine (from above and below) and engine compartment, visually checking for leaks and damage
- Windshield / headlight washer system, filling fluid
- Cooling system, checking antifreeze and filling if necessary
- Delivery Inspection
- Inspection Service
- Mixture ratio
- Checking antifreeze and fill coolant additive if necessary
- 1.8 L 4-cyl. 5V Turbo engines
- 3.0 L 6-cyl. 5V engines
- Right-hand cylinder bank
- Hydraulic system, checking for leaks, checking fluid level and filling if necessary
- Dust and pollen filter, replacing
- Noise insulation, removing
- Transport locks, removing blocking parts for front and rear suspension struts
- 5-speed manual transmission 012/01W, front wheel drive
- 5-speed manual transmission 01A, all wheel drive
- 6-speed manual transmission 01E, all wheel drive
- Automatic transmission 01V
- Test conditions
- Checking and filling ATF to level
- Filling ATF
- All engines
- 6-cylinder gasoline engines
- All models
- Brake system, visually checking for leaks and damage
- Brake pads, checking thickness
- Front disc brake pads
- Rear disc brake pads
- Underseal, visually checking for damage
- Tie rod ends, checking play, attachment and protective boots
- Checking tires
- Checking tire wear pattern
- Tires (including spare wheel), checking and recording tread depths
- Tires (including spare wheel), inflating to correct pressures
- Tire repair set, checking
- Wheel bolts, tightening
- Engine oil, filling
- Oil specifications
- Oil specifications for gasoline engines
- Capacities with filter replacement
- Engines with turbocharger
- Test requirements
- Brake fluid level, checking
- Note the following
- Brake fluid, changing
- Sequence: Brake fluid quantity which must flow out of wheel cylinders or brake calipers
- Headlights, checking and adjusting
- Checking and adjustment conditions
- Capacity Table
- Checking headlight alignment
- Vehicles with halogen headlights
- Vehicles with gas discharge headlights
- Perform basic setting using VAS 5051
- Select operating mode
- Additional lights
- Service
- Setting low beam alignment of driver's side headlight
- Aligning fog lamp
- Passenger's side headlight, alignment
- Test drive
- RAPGARD(R), inspection, removal and disposal
- Inspection
- Removal
- RAPGARD(R), paint inspection after removal
- Adhesive residue removal
- RAPGARD(R) Disposal
- Vehicle, lifting
- Trolley jack (floor jack)
- Lifting platform
- Front
- Rear
- Towing
- Front-wheel drive vehicles
- All-wheel drive vehicles
- Towing speeds
- Vehicles with front wheel drive
- Vehicles with All-wheel drive
- Engine overview
- Delivery inspection
- Oil change service
- Inspection service
- All switches, all electrical components, all displays and other operating elements: Checking function
- Automatic transmission
- Continuously Variable Transmission (CVT) transmission
- Battery with "magic eye"
- Battery sealing plugs
- Valve-regulated lead acid battery or absorbed glass mat (AGM) battery
- Necessary test equipment
- Battery: Perform battery load test
- Perform battery load test
- Tester display during battery load test
- Brake system: Visual inspection for leaks and damage
- Brake pads: Checking thickness
- Tires, checking
- Checking tire wear pattern
- Check tread depth.
- Spare wheel
- Brake fluid level, dependent on lining wear: Check
- Vehicles with manual transmission
- Continued for all vehicles
- Table - Sequence / quantity of brake fluid
- Set digital clock
- Radio clock
- Quartz clock
- Electric windows: Check positioning
- DTC memory: Retrieving with VAS 5051/ 5052
- Check vehicle key function
- Front axle joints: Seal boots, checking play and secure fit.
- Power steering: Check for leaks and fluid level, top off power steering fluid, if necessary
- Rear lid hinges: Lubricate
- Calibrate rearview mirror with compass
- Instrument cluster: Adapt language version
- A/C system: Check function, set temperature to 72 F (22 C)
- Cooling system: Check freeze protection, add coolant, if necessary
- 8-cyl. 5V engines 4.2L
- 4-cyl. 1.8L 5V Turbo engines
- 6-cyl. 3.0L engines
- 6-cyl. 3.2L engines
- 8-cyl. 4.2L MPI engines
- 8-cyl. 4.2L engines (RS4)
- Engine (from above and below) and engine compartment: Visual inspection for leaks and damage
- Continuously Variable Transmission (CVT) 01J: Changing ATF
- Engine oil: Drain/extract, replace oil filter
- 4-cyl. TFSI engines
- 6-cyl. 3.2L FSI gasoline engines
- 8-cyl. 4.2L MPI gasoline engines
- 8-cyl. 4.2L FSI gasoline engines, RS4
- Engine oil: Fill
- Engine: Oil level, checking
- Navigation: Eject button, unlocking
- Test drive: Perform
- Wheel bolts
- Correct wheel installation
- Radio: Activate anti-theft coding by entering security code
- Tire Pressure Monitoring System: Programming tire pressures
- Necessary special tools
- Windshield spray jet setting
- Headlamp washer system: Check spray jet setting.
- Front windshield wiper blade park position
- Wiper blade park position, rear window
- Service interval display: resetting or adapting
- Service display, resetting
- Oil quality, adapting
- Maximum values, adapting
- Service display, resetting without VAS 5051/5052
- Windshield/headlamp wiper system: Filling with fluid
- Vehicle Electrical System Control Module - J519: coding
- Dust and pollen filter: Replacing
- Sunroof: Check function, clean guide rails and spray on lubricant spray
- Manual transmission/final drive: Check oil level, add oil if necessary
- Headlamps: Check setting, adjust if necessary
- Check and adjustment conditions
- Headlamps, checking adjustment (with new test screen without 15 ° setting line)
- Fog lights
- Deactivate transport mode
- Telematics: Emergency battery, replacing
- Note before disconnecting battery.
- Underbody protection: Visual inspection for damage
- Winter tires from factory
- 4-cyl. 5V engines 1.8L Turbo
- 4-cyl. 5V engines 2.0L
- 4-cyl. 4V engines 2.0L TFSI
- 6-cyl. 5V engines 3.0L
- 4-cyl. 5V engines 2.0L and 2.0L TFSI
- 6-cyl. engines 3.0L and 3.2L FSI
- 8-cyl. engines 4.2L MPI
- 8-cyl. engines 4.2L (RS4)
- Headlights: Aiming using Hella Universal Beamsetter IV
- RAPGARD: Inspection, removal and disposal
- Type plate / Vehicle Identification Number (VIN)
- Vehicle, lifting
- Tow starting/towing
- Vehicle checks within inspection and service framework
- Engine overview
- Delivery inspection
- Oil change service
- Inspection Service
- All switches, all electrical components, all displays and other operating elements: Checking function
- Automatic transmission
- Continuously Variable Transmission (CVT)
- Battery with "magic eye"
- Battery sealing plugs
- Valve-regulated lead acid battery or absorbed glass mat (AGM) battery
- Necessary test equipment
- Battery: Perform battery load test
- Perform battery load test
- Tester display during battery load test
- Table
- Brake fluid level, dependent on lining wear: Check
- Brake fluid: Changing
- Table - Sequence / quantity of brake fluid
- Brake system: Visual inspection for leaks and damage
- Brake pads: Thickness, checking
- Tires, checking
- Checking tire wear pattern
- Check tread depth.
- Spare wheel
- Set digital clock
- Radio clock
- Quartz clock
- DTC memory: Retrieving with VAS 5051/ 5052
- Electric windows: Check positioning
- Check vehicle key function
- Rear lid hinges: Lubricate
- Power steering fluid: Check for leaks and fluid level, top off fluid, if necessary
- Calibrate rearview mirror with compass
- A/C system: Check function, set temperature to 72 F (22 C)
- Instrument cluster: Adapt language version
- Cooling system: Check freeze protection, add coolant, if necessary
- 8-cyl. 5V engines 4.2L
- Air cleaner: Clean air filter housing and replace filter
- 4-cyl. 1.8L Turbo engines
- 6-cyl. 3.0L MPI engines
- 6-cyl. 3.2L FSI engines
- 8-cyl. 4.2L MPI engines
- 8-cyl. 4.2L engines (RS4)
- Engine oil: Fill
- Engine: Oil level, checking
- Engine (from above and below) and engine compartment: Visual inspection for leaks and damage
- Continuously Variable transmission (CVT) 01J: Changing ATF
- Engine oil: Drain/extract, replace oil filter
- 4-cyl. TFSI engines
- 6-cyl. 3.2L FSI gasoline engines
- 8-cyl. 4.2L MPI gasoline engines
- 8-cyl. 4.2L FSI gasoline engines, RS4
- Navigation: Eject button, unlocking
- Test drive: Perform
- Radio: Activate anti-theft coding by entering security code
- Radio/navigation system Plus (Chorus, Concert, Symphony): Deactivating transport mode
- Select mode of operation
- Select vehicle system
- Wheel bolts
- Correct wheel installation
- Necessary special tools
- Windshield spray jet setting
- Washer jet adjustment, front window (Cabriolet)
- Service display: Resetting or adapting
- Service display, resetting
- Oil quality, adapting
- Maximum values, adapting
- Service display, resetting without VAS 5051/5052
- Headlamp washer system: Check spray jet setting.
- Front axle joints: Seal boots, checking play and secure fit.
- Windshield wiper blades: Checking park position (Cabriolet)
- Headlamps: Check setting, adjust if necessary
- Check and adjustment conditions
- Tank filling table
- Headlamps, checking adjustment (with new test screen without 15 setting line)
- Fog lights
- Vehicle Electrical System Control Module - J519: coding
- Dust and pollen filter: Replacing
- Manual transmission/final drive: Check oil level, add oil if necessary
- Windshield/headlamp wiper system: Filling with fluid
- Telematics: Emergency battery, replacing
- Note before disconnecting battery.
- Underbody protection: Visual inspection for damage
- Anti-roll protection: Checking function (Cabriolet)
- Winter tires from factory
- 4-cyl. 1.8L
- 4-cyl. 2.0L FSI and 2.0L TFSI engines
- 6-cyl. engines 3.0L and 3.2L FSI
- 8-cyl. engines 4.2L MPI
- 8-cyl. engines 4.2L (RS4)
- Headlights: Aiming using Hella Universal Beamsetter IV
- RAPGARD, inspection: Removal and disposal
- Tire Pressure Monitoring System: Programming tire pressures
- 4-cyl. 5V 1.8L Turbo engines
- 4-cyl. 2.0L 5V engines
- 4-cyl. 4V 2.0L FSI engines
- 4-cyl. 4V 2.0L TFSI engines
- 6-cyl. 5V engines 2.4L; 3.0L
- Type plate / Vehicle Identification Number (VIN)
- Vehicle lifting
- Tow starting/towing
- Vehicle checks within inspection and service framework
- Safety precautions
- Rules for cleanliness
- Technical data
- Component locations, overview
- Location
- Location of Fuel Pump (FP) Relay -J17
- Location of Brake Light Switch -F- and Brake Vacuum Vent Valve Switch -F47-, Clutch Vacuum Vent Valve Switch -F36
- Location of Throttle Position (TP) Sensor 1 -G79- and Throttle Position (TP) Sensor 2 -G185
- Location of Engine Control Module (ECM) in electronics box (plenum chamber)
- Component locations in electronics box (plenum chamber)
- Location of Secondary Air Injection (AIR) Solenoid Valve -N112- and Recirculating valve for turbocharger -N249
- Location of Charge Air Pressure Sensor -G31
- Electrical testing using VAG1598/31 test box
- Procedure
- Procedure after interruption of voltage supply
- Engine Control Module (ECM) (without metal anti-theft housing), replacing
- Removing Engine Control Module
- Installing Engine Control Module
- The following operations must be carried out after installing the Engine Control Module
- Engine Control Module (ECM) (with metal anti-theft housing), replacing
- Removing
- The following equipment is required
- Installing Engine Control Module (ECM)
- After connecting a new Engine Control Module (ECM), the following work steps must be performed
- Special tools and workshop equipment required
- Test requirements
- Test sequence
- If the idle is too high or too low and there are no DTCs recorded in the DTC memory, perform the following tests
- Significance of 5 digit indication of display group 056
- System pressure, fuel pressure regulator and residual pressure, checking
- Checking system pressure
- Vehicles up to 06.03
- Vehicles as of 07.03
- All
- Checking fuel pressure regulator - vehicles with front-wheel drive
- Checking fuel pressure regulator - vehicles with all wheel drive
- Fuel rail with injectors, disassembling and assembling
- Loosening and tightening union nut for fuel supply line in vehicles as of 07.03
- Tightening Torque
- Leak test
- Checking injection quantity
- Fuel Pump (FP) Relay -J17- and relay activation, checking
- Functional check of Fuel Pump (FP) Relay -J17
- Checking voltage supply of fuel pump and components
- Mass Air Flow (MAF) sensor -G70-, checking
- Evaluation of display group 002
- Wiring to Mass Air Flow (MAF) sensor -G70-, checking
- Intake air system for leaks (unmetered air), checking
- Fuel system, bleeding
- Fuel system without return line
- Checking Oxygen Sensor (O2S) adaptation values and Oxygen Sensor (O2S) control
- (Cont.)
- Evaluating display group 032 (below specified range)
- Evaluating display group 032 (above specified range)
- Evaluating display group 033
- Test conditions
- Checking voltage supply for Oxygen Sensor heating
- Oxygen Sensor (O2S) and Oxygen Sensor control before Three Way Catalytic Converter (TWC), checking
- Oxygen Sensor control after Three Way Catalytic Converter (TWC), checking
- Evaluating display group 037
- Special tools, workshop equipment and other Items required
- Testing for leaks
- EPC system function
- Electronic Power Control (EPC) Warning Lamp -K132- in instrument cluster
- Functional check of warning lamp
- Throttle Valve Control Module -J338-, checking
- Throttle Valve Control Module -J338-, adapting
- Preconditions
- Requirements
- Work procedure
- Test requirement
- Throttle valve control module, cleaning
- Angle sensors for throttle drive -G187- and -G188-, checking
- Checking voltage supply to Throttle Valve Control Module -J338
- Checking wire connections
- Throttle Position (TP) sensor 1 -G79- and Throttle Position sensor 2 -G185-, checking
- Kick-down function, adapting
- Brake Light Switch -F- and Brake Pedal Switch -F47
- Clutch Vacuum Vent Valve Switch -F36-, checking
- Cruise Control System (CCS) switch -E45-, testing
- Significance of 8-digit display in display field 4
- Vehicles with automatic transmission
- Crash signal, checking
- Data exchange, Motronic / ABS (CAN-bus), checking
- Checking the bus system
- The following systematic procedure is useful for troubleshooting if three or more control modules are communicating via a "two-line bus system"
- Example 1
- Example 2
- Example 3
- VACUUM HOSE DIAGRAM(S)
- Safety precautions
- Rules for cleanliness
- Technical data
- Component locations, overview
- Location of Throttle Position (TP) sensor -G79- and Sender 2 for accelerator pedal position -G185
- Removing and installing gas pedal module
- Location of Fuel Pump (FP) relay -J17
- Location Brake light switch -F- and Brake pedal switch (cruise control/diesel direct fuel injection -F47-, Clutch vacuum vent valve switch -F36
- Removing and installing switches
- Locations in electronics box (plenum chamber)
- Identification of connector bracket - right side of vehicle
- Identification of connector bracket - left side of vehicle
- Location of Intake manifold change-over valve -N156
- Air cleaner, disassembling and assembling
- Intake manifold change-over system components, removing and installing
- Wiring and component check with test box VAG 1598/31
- Procedure following interruption of voltage supply
- The following steps need to be performed after reconnecting the power supply
- Engine Control Module (ECM) (without metal anti-theft housing), replacing
- Removing
- Installing
- The following steps need to be performed after connecting the new engine control module
- Engine Control Module (ECM) (with metal anti-theft housing), replacing
- The following equipment is required
- Procedure
- Installing Engine Control Module (ECM)
- After connecting a new Engine Control Module (ECM), the following work steps must be performed
- Special tools and equipment
- Test requirements
- Test sequence
- If the idling speed is too high or too low and there are no DTCs recorded in the DTC memory, perform the following tests marked with a dot
- Significance of 5-digit readout of display group 056
- Fuel pressure regulator and holding pressure (vehicles up to 06.03), checking
- Checking system pressure
- Testing holding pressure
- System pressure and holding pressure (vehicles as of 07.03), checking
- Recommended special tools and equipment
- Checking holding pressure
- Checking fuel pressure regulator - vehicles with Front Wheel Drive (FWD)
- Checking fuel pressure regulator - vehicles with All Wheel Drive (AWD)
- Both cylinder banks, continued
- Fuel rail with injectors, disassembling and assembling
- Loosening and tightening union nut for fuel supply line in vehicles as of 07.03
- Vehicles up to 06.03
- All
- Vehicles as of 07.03
- Tightening torque
- Testing for leaks
- Checking injection quantity
- Fuel Pump (FP) relay -J17- and activation, checking
- Functional check of fuel pump relay
- Checking activation of fuel pump relay
- Checking voltage supply of fuel pump and components
- Mass Air Flow (MAF) sensor -G70-, checking
- Checking function
- All models
- Evaluation of display group 002
- Checking wiring to mass air flow (MAF) sensor
- Intake manifold change-over, checking
- Intake manifold change-over, checking function
- Checking internal resistance
- Checking actuation
- Checking oxygen sensor learned values and oxygen sensor control
- Evaluating display group 032
- Evaluating display group 033
- Test conditions
- Check voltage supply for oxygen sensor heating
- Oxygen sensors and oxygen sensor control behind catalytic converter, checking
- Checking oxygen sensor control behind catalytic converter
- Evaluation of display groups 037 and 038
- Checking basic voltage
- Removing left oxygen sensor behind catalytic converter
- Vehicles with automatic transmission
- Function of the electronic throttle system
- Malfunction lamp for electronic throttle in instrument cluster
- Functional check on EPC warning lamp
- Throttle valve control module -J338-, checking
- Throttle valve control module -J338-, adaptation
- Requirements
- Angle sensor for throttle valve actuator, checking
- Checking the voltage supply to the throttle valve control module
- Checking wiring
- Kickdown function, adapting
- Preconditions
- Check switch
- Vehicles with multitronic 01J
- Wiring for crash signal, checking
- Data exchange between engine control module and other CAN-control modules, checking
- Testing the bus system
- Checking a "two-wire bus system"
- VACUUM HOSE DIAGRAM(S)
- General information
- Equipment
- Function
- Safety precautions
- Test requirements
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Initiating output DTM
- Basic Setting (function 04)
- Requirements
- Basic setting
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- Procedure
- A/C control head -E87-, coding (function 07)
- Code control module
- Read Measuring Value Block (function 08)
- A/C Compressor Regulator Valve -N280- and High Pressure Sensor -G65
- Interpretation of compressor cut-off condition for display field 1 - 4
- Display group 009
- Display group 010
- Display group 011
- Display group 012
- Display group 013
- Display group 014
- Display group 015
- Display group 016
- Display group 017
- Display group 018
- Display group 019
- Display group 020
- Display group 021
- Display group 022
- Display groups 026 and 027
- Display group 081
- Display group 125
- Display group 126
- Display groups currently not to be used by dealerships
- Overview of designated adaptation channels
- Adaptation (function 10) in channel 03, performing
- Adaptation of fresh air blower RPM decrease, performing (adaptation channel 08)
- Carry out adaptation
- Adaptation of Vehicle Identification Number (VIN), performing (adaptation channel 81)
- Bus
- CAN
- CAN-bus comfort system, checking
- Isolating possible malfunction causes
- Determining malfunction in CAN-bus comfort system
- Special tools and equipment
- Connect VAG 1598 A test box to wiring harness connectors of A/C Control Head -E87
- Socket assignment for VAG 1598 A test box with adapter lead VAG 1598/11
- Test requirement
- Test step 1
- Temperature depending resistance values of sensor / sender
- Test step 3
- Air conditioner positioning motors with potentiometers
- Test step 5
- Checking pressure signal from High Pressure Switch -G65
- Connector assignment at High Pressure Switch -G65
- Pressure signal from High Pressure Sensor -G65
- Heated rear window -Z1-, testing
- Heated seats, testing
- Heated front window -Z2-, checking activation
- Windshield defroster, function
- Windshield defroster, disabling
- Body On Board Diagnostic (OBD), general information
- Test conditions
- Procedure
- General information
- Test requirements
- Initiating program
- On Board Diagnostic (OBD) functions
- Check DTC Memory (function 02)
- Performing function "02 Check DTC Memory"
- DTCs VAG 00466 to 65535
- Check Control Module Versions (function 01)
- Explanation of display
- Code Control Module (function 07)
- Performing function "07 - Code control module"
- Read Measuring Value Block (function 08)
- Performing function "08 - Read measured value block"
- Measuring value block 008
- Seat control element, basic setting
- Deactivating remote control key memory function
- Requirements
- Implementing function "10 - Adaptation"
- Erasing DTC memory
- Implementing function "05 - Erase DTC Memory"
- Implementing function "06 - End Output"
- General information
- Allocation of mechanical units: 5-speed Manual Transmission 01A AWD
- Allocation of mechanical units: 6-speed Manual Transmission 01E, AWD
- Allocation of mechanical units: 6-speed Manual Transmission 02X, AWD
- Allocation of mechanical units: 6-speed Manual Transmission 0A3, AWD
- Allocation of mechanical units: Automatic Transmission 01V FWD and AWD
- Allocation of mechanical units: Automatic Gearbox 09L, AWD
- Repair instructions
- Drive shaft, servicing
- Drive shaft, removing and installing
- Removing
- Installing
- Drive shaft flange, measuring and marking radial run-out
- Flange shaft oil seals, replacing
- Removal
- Pulling flange for drive shaft off drive pinion
- Inserting O-ring
- Tapping in seal for flange for drive shaft
- Installing flange
- Tighten nut for drive pinion and adjusting friction torque
- Removing nut for drive pinion
- Drive pinion and ring gear, adjusting
- Adjustment overview
- Final drive, readjustment sequence
- Drive pinion, adjusting
- Determining total shim thickness "Stotal" for shims "S1" + "S2"
- Determine "Stotal" (S1 + S2)
- Determining thickness of shim "S1*"
- Measuring frictional torque (check)
- Adjusting backlash
- Determining average backlash
- Determining thickness of shim "S2"
- The following shims are available for "S2"
- Determining thickness of shim "S1"
- The following shims are available for "S1"
- Check measurement
- Identification of rear final drive
- Code letters, aggregate allocation, ratios, capacities, Audi A4 2002 >, Cabriolet 2003 >
- Code letters, aggregate allocation, ratios, capacities, Audi A6 2005 >
- Code letters, aggregate allocation, ratios, capacities, Audi A8 2004 >
- Power transfer, overview
- General Repair Notes
- Vehicle jack mode on vehicles with air spring suspension
- O-rings, gaskets, seals
- Securing rings
- Nuts, bolts
- Driveshaft, servicing overview
- Driveshaft (Audi A4 and Cabriolet, Audi A6), removing and installing
- Driveshaft (Audi A4 and Cabriolet, Audi A6), removing
- Installing driveshaft - Audi A4 and Cabriolet, Audi A6
- Driveshaft, removing and installing - Audi A8
- Removing driveshaft - Audi A8
- Installing driveshaft - Audi A8
- Driveshaft, disconnecting from rear final drive
- Driveshaft, securing to rear final drive
- Measure radial play at flange/driveshaft and mark
- Axle oil in rear final drive, checking
- Rear final drive, removing and installing
- Rear final drive (Audi A4 and Cabriolet, Audi A6), removing and installing
- Installing rear final drive - Audi A4 and Cabriolet, Audi A6
- Rear final drive (Audi A8), removing and installing
- Installing rear final drive - Audi A8
- Oil seals for flange shafts, replacing
- Sealing ring for flange/driveshaft (rear final drive installed), replacing
- APPLICATION
- TRANSAXLE IDENTIFICATION PLATE
- Transaxle
- Center Differential & Final Drives
- CHECKING FLUID LEVELS
- 01V Transaxle
- Front Final Drive
- Center Differential
- Rear Final Drive
- RECOMMENDED FLUIDS
- FLUID CAPACITIES
- ON-VEHICLE REPAIRS
- REMOVAL & INSTALLATION
- BATTERY DISCONNECT PRECAUTIONS
- Air Bag
- ECM
- ECM Readiness Code
- Power Windows
- Radio & Clock
- Telematics
- DIFFERENTIAL COVER "O" RING
- INTERNAL OIL LINE
- SELECTOR LEVER CABLE
- TRANSAXLE OIL PAN & ATF SCREEN
- TRANSAXLE RANGE SWITCH
- TRANSAXLE VEHICLE SPEED SENSOR
- VEHICLE SPEED SENSOR
- TORQUE SPECIFICATIONS
- SUSPENSION VERSION
- HEADLIGHT LEVEL CONTROL SENSOR
- TIE ROD & STONE SHIELD
- TRAPEZOIDAL LINK VERSIONS
- WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES
- WHEEL BEARING
- SUBFRAME MOUNT BOLT THREAD REPAIR
- SUSPENSION COMPONENT REPAIR PRECAUTIONS
- REMOVAL & INSTALLATION
- COIL SPRING
- Removal
- Installation
- SHOCK ABSORBER
- Disassembly & Assembly
- STABILIZER BAR
- Replacement
- SUBFRAME
- SUBFRAME BUSHINGS
- Tie Rod Applications
- Stone Shields (Old Version, 3-Piece Tie Rod)
- Stone Shields (New Version, One-Piece Tie Rod)
- TRANSVERSE LINK & BUSHING
- Bushing Replacement
- TRANSVERSE LINK SUBFRAME NUT
- TRAPEZOIDAL LINK BUSHINGS
- TRAPEZOIDAL LINK
- WHEEL BEARING (AWD, EXCEPT ALUMINUM HOUSING)
- Disassembly & Assembly (Wheel Bearing Housing Removed)
- WHEEL BEARING (FWD)
- WHEEL HUB (LIGHT CONSTRUCTION)
- Disassembly & Reassembly
- TORQUE SPECIFICATIONS
- General information
- Front gas-filled strut, venting and emptying
- Rear gas-filled strut, venting
- Power steering gear, emptying
- Strut leak
- Strut, noises
- Strut, checking while removed
- Struts, testing on shock tester
- Damaged threads, repairing
- Longmember thread, servicing
- General Information
- Suspension strut, removing and installing
- Suspension strut, servicing
- Clarification of Production Control numbers (PR No.)
- Coil spring, removing
- Coil spring, installing
- Wheel bearing housing, removing and installing
- Removing
- Slide washer, removal and installation
- Mounting bracket, removing and installing
- Upper links, removing and installing
- Top front and rear link bearings, replacing
- Subframe bushings, replacing
- Bonded rubber bushing stop wedges, removing and installing
- Tunnel crossmember, removing and installing
- Vehicles with automatic headlight vertical aim control, vehicle level sensor
- Removing and installing
- Control link, removing and installing, (all engine versions except 3.0L TDI and 3.2L FSI)
- Control arm, removing and installing (vehicles with 3.0L TDI and 3.2L FSI)
- Guide link, removing and installing
- Stabilizer bar, removing and installing
- Cross brace, removing and installing
- Front diagonal braces, removing and installing
- Drive axle, removing and installing
- Remove drive axle
- Install drive axle
- Component, overview
- Triple roller joint, disassembling
- Triple roller joint, assembling
- Outer constant velocity joint, servicing
- Outer constant velocity (CV) joint, checking
- Triple roller joint AAR 2600 i or 3300 i, disassembling
- Triple roller joint AAR 2600 i or 3300 i, assembling
- Individual component overview
- Inner CV joint, removing
- Outer CV joint, removing
- Outer CV joint, installing
- Inner constant velocity (CV) joint, checking
- Inner CV joint, installing
- Wheel bearing, lifting to curb weight position
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Vehicle level sensor in vehicle, replacing
- Coil spring, removing and installing
- Strut, removing and installing
- Strut, servicing
- Stub axle carrier - front wheel drive, servicing
- Wheel bearing housing (steel) - all wheel drive, servicing
- Wheel bearing (with wheel bearing housing (steel) installed - all wheel drive), removing and installing
- Wheel bearing housing (aluminum) - all wheel drive, removing and installing
- Characteristics
- Slide washer, removing and installing
- Transverse link, removing and installing
- Transverse link bracket, replacing
- Nut for securing transverse link to subframe, replacing
- Trapezoidal control arm, removing and installing
- Subframe, removing and installing
- Rear differential bushing, replacing
- Tie rod, removing and installing
- Tie rod (three-piece version) stone protection 8E0 501 561 (old version), removing and installing
- Tie rod (one-piece version) stone protection (new version), removing and installing
- Stabilizer bushings, replacing
- Coupling rod for stabilizer bar, removing and installing
- Front or rear diagonal braces, removing and installing
- Drive axles, removing and Installing
- Drive axle with constant velocity inner joint (diameter 100 mm), servicing
- Pressing on inner constant velocity joint
- Coat cover or cap sealing surface with D 454 300 A2
- Driveshaft with constant velocity inner joint (diameter 108 mm), servicing
- Installation location
- DRC II fault finding
- DRC II system pressure check
- Dynamic Ride Control (DRC II), emptying and filling
- Fill new oil container
- Empty used oil container
- Wheels, tires
- Changing tires
- Metal valve body, removing and installing
- Tire Pressure Monitoring Control Module J502 , removing and installing
- Rear Tire Pressure Monitoring System antenna, removing and installing
- Tire Pressure Monitoring System, system usage
- Test Requirements
- Wheel alignment is necessary when
- Specifications for wheel alignment
- Measurement preparations
- Application of adapters to suspension for measurement
- Mechanical steering rack center position, checking
- Front axle camber, checking and adjusting if necessary
- Toe at rear axle, adjusting
- Front axle toe-in curve, adjusting
- Vehicle, bringing into initial position for measurement
- Vehicle, lifting with suspension 1BA, 1BR, 1BE, 1BV, 1BD, 2MC, 2ME
- Front axle toe, adjusting
- Airbag steering wheel, removing and installing
- Steering column, assembly overview
- Transportation securing device
- Steering column, checking for damage
- Steering column, removing and installing
- Steering lock with ignition switch without lock cylinder, removing and installing
- Power-assist steering gear, assembly overview
- Power steering gear, removing and installing
- Power steering gear, servicing
- Power steering gear, adjusting
- Servotronic steering gear, servicing
- Servotronic voltage supply, checking
- Speed signal, checking
- Servotronic Solenoid Valve , checking
- Tie rod ball joint, removing and installing
- Power steering fluid level, checking
- Steering system, bleeding after reconstructing
- Steering system, checking for leaks
- Vehicles with 4-cylinder engines, assembly overview
- Vehicles with 6-cylinder gasoline engine
- Power steering pump (vehicles with 6-cylinder gasoline engine), removing and installing
- Power steering pump (vehicles with 8-cylinder gasoline engine with chain drive), removing and installing
- Wheels, Tires, and Tire Pressure Monitoring
- Wheels and Tires, General Information
- Alloy Wheels
- Wheels, Changing and Mounting Notes
- Changing Wheels
- Tightening Specifications, Wheel Bolts
- Changing Tires
- Metal Valve Body, Removing and Installing
- Fault Finding
- Fault Finding, Introduction
- Tire Wear and Service Life
- Driving Style
- Tire Air Pressure
- TWI
- Rolling Noise Due to Tires
- Heel-and-Toe Wear
- Wheel and Tire Vibration
- Balancing Wheels on Stationary Balancing Machine
- Wheel and Tire Radial and Lateral Run-Out
- Wheel and Tire Radial and Lateral Run-Out, Checking with VAG 1435
- Specifications for radial and lateral run-out on wheel
- Matched Mounting
- Tire Flat Spots from Standing
- Vehicle Pulls to One Side
- General information
- Vehicle Pulls to One Side, Correcting
- Tire Damage
- Tire Information
- Tires with Emergency Running Characteristics PAX, Lettering on Side Wall
- Tire Aging
- Wheels, Rotating
- Vehicles with Break-Down Kit
- Tire, Removing
- New Tire, Mounting
- Tires with Rim Protector
- Emergency Wheels, General Information
- Tire Pressure Monitoring System
- Tires with Emergency Running Characteristics, Self-Supporting Tire
- Tires with Emergency Running Characteristics, PAX