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Contents Wiring diagrams Section: DOHC Diesel Engine All sections

Special Service Tools Opel Astra H

DOHC Diesel Engine 62 illustrations
CH-47658Clamping tool
To detach fastening nuts from tie rod ends
EN-48558Removal pliers - sheathed glow plug connectors
For removing sheathed glow plug connectors
EN-48559Protective injector caps
To protect the injector high-pressure connections
EN-48560Locking Tool
To align the injectors
KM-161-BBearing puller
Inner race and rollers of differential
KM-301Measuring bridge
Measure the piston projection
KM-313Plane hammer
To pull left axle shaft out of transmission
KM-412-AEngine Overhaul Stand
To hold the removed engine
KM-412-11-BAdapter
To hold engine in conjunction with KM-412
KM-412-34Adapter
To hold engine in conjunction with KM-412
KM-470-BAngular Torque Wrench
Tightening cylinder head bolts according to angle °
KM-471Adapter
Check pressurised cooling system in conjunction with cooling system tester
KM-498-BOil Pressure Manometer
Engine oil pressure with KM-6342
KM-533-BConnector
Testing compression with KM-649
KM-596-ATemperature measuring device
To measure oil temperature
MKM-604-DTorx Bit and Socket Set
Removing and installing torx bolts
MKM-611Torque Wrench 3/8" Drive
Range 10 – 60 Nm
KM-649Connector
Checking compression in connection with KM-533-B
KM-652Flywheel Locking Device
Locking the flywheel
KM-655Installer
Oil nozzles, piston cooling
KM-656Installer
Oil seal ring crankshaft/camshaft
KM-657Installer
Oil pump seal ring
KM-658Installer
Installing rear crankshaft seal ring
KM-662-CHolding Wrench
Toothed belt drive gear, slackening/tightening bolt
MKM-667Pressure and Vacuum Pump
To check for leaks in vacuum unit
MKM-669Torque Wrench 1/2" Drive
Range 50 to 300 Nm
KM-796-ADismantler
To open fuel system quick-release fittings
KM-807Sealing plug
To seal quick-release fittings of fuel system
KM-812Pipe wrench
Releasing the union nuts on pressure lines
KM-845Suction Device
To remove the cup tappets
KM-904Base Frame
To remove/install engine and transmission with KM-6001-A
KM-956-1Grip
Holding camshaft timing gears to slacken/tighten bolt in conjunction with KM-6347
KM-2358Wire ropes
Hitching engine
KM-6001-AEngine Mount
To centre engine in conjunction with MKM-6173
KM-6003Remover
To remove left axle shaft in conjunction with KM-313
KM-6015Sealing plug
Sealing the fuel lines
KM-6092Locking Tool
Removing/installing exhaust camshaft
KM-6092-10Fixing rod
Fixing the two part camshaft sprocket to install the camshaft, in conjunction with KM-6092
KM-6098Removing/installing wrench
Removing/installing injection lines
MKM-6104Removing/installing wrench
Removing/installing sheathed glow plugs
KM-6130Fixing rod
To fasten Ribbed V-belt tensioner
KM-6173Engine Mount
Engine bracket on front axle body in conjunction with KM-6001-A
KM-6182-1Pliers, straight
Removing and installing space-saving clamps
KM-6182-2Pliers, curved
Removing and installing space-saving clamps
KM-6282Remover
To remove drive shafts out of wheel flange
KM-6320Sealing plug
Sealing the fuel lines
KM-6327Adapter
Seal coolant compensation tank to check cooling system for leaks - with KM-471
KM-6332Protective sleeve
To protect the axle shaft seal rings when installing the axle shaft
KM-6347Holder
Holding camshaft timing gears to slacken/tighten bolts in conjunction with KM-956-1
KM-6355Remover
Removing the belt pulley from the high-pressure pump in conjunction with KM-6356
KM-6356Holding Wrench
Holding the belt pulley of the high-pressure pump when releasing and tightening the retaining nut Removing the belt pulley in conjunction with KM-6355
KM-6368Sealing plug
Sealing the high-pressure line connections on pump, rail and injectors
KM-6372Counterhold
Counterholding when removing/installing alternator drive disc
KM-6390Centring Tool
Removing and installing front axle and aligning subframe to vehicle underbody in conjunction with KM-904 and hydraulic jack
MKM-6600-1Torque wrench 4-40 Nm
Small torque wrench with narrow range for use in restricted spaces, together with MKM-6600-100, MKM-6600-200 and MKM-6600-300
MKM-6600-2Torque wrench 20-120 Nm
Large torque wrench with wide range for use in restriced spaces, together with MKM-6600-100, MKM-6600-200 and MKM-6600-300
MKM-6600-100Torque wrench socket set
Sizes: E8, E10, E11, E12, E14, E16, E18, E20, E22, E24 for use in constricted spaces, together with MIM-6600-1 and MKM-6600-2
MKM-6600-200Box spanner socket set
Sizes:10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 24, 27 for use in constricted spaces, together with MIM-6600-1 and MKM-6600-2
MKM-6600-300Open-ended spanner socket set
Sizes:10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 24, 27 for use in constricted spaces, together with MIM-6600-1 and MKM-6600-2
KM-6610Holding Wrench
To counterhold the axle shaft nuts. Fasten to wheel hub with wheel bolts.
KM-J-37228Separation Tool
To disconnect oil pan
KM-J-45000Remover
Removing various seal rings

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