Replace (Right) Engine Damping Block Opel Astra H

1. 1. Open bonnet
2. 2. Raise vehicle by its full height
3. 3. Detach the lower engine cover and right engine splash guard
4. 4. Insert KM-6173 (3) • Align support bearing (1) • Raise support bearing until journal (2) sits flush in mount (4) • Fasten KM-6173 – Screw in 2x bolts

5. 5. Attach KM-6001-A (1) • Slacken 4x bolts (arrows) in adjusting rails • Insert KM-6001-A – Insert journals (2) and (5) in guide holes in front axle body • Tighten 4x bolts in adjusting rails • Adjust support bearings, front (4) and rear (3) – Raise support bearings up to the stop on the guide journals

Note. Attaching KM-6001-A guarantees perfect alignment of the drive unit with the front axle body

Note. The guide journals must be seated free from play in the support bearings

6. 6. Lower vehicle by its full height
7. 7. Remove air cleaner housing (5) with air intake hose • Detach wiring harness plug (2) from hot film mass air flow meter • Detach air intake hose from air intake pipe – Release clamp (1) • Detach air cleaner housing from wheel housing – Unscrew bolt (4) • Detach water drain hose (3) from air cleaner housing – Release clamp

8. 8. Remove engine damping block (1) with engine damping block bracket • Unscrew 6x bolts
9. 9. Detach engine damping block bracket (2) from engine damping block • Clamp in vice • Unscrew bolt

Install

10. 10. Attach engine damping block bracket to engine damping block • Clamp in vice • Tighten bolt 55 Nm
11. 11. Install engine damping block with engine damping block bracket • Attach to side member – Tighten 3x bolt 35 Nm • Attach to engine damping block bracket – Tighten 3x bolt 55 Nm
12. 12. Install air cleaner housing with air intake hose • Attach water drain hose to air cleaner housing – Fasten clamp • Tighten bolt 15 Nm • Attach air intake hose to air intake pipe – Fasten clamp 3.5 Nm • Connect wiring harness plug to air mass flow meter
13. 13. Raise vehicle by its full height
14. 14. Remove engine mount KM-6173
15. 15. Remove engine mount KM-6001-A
16. 16. Install lower engine cover and right engine splash guard
17. 17. Lower vehicle by its full height
18. 18. Close bonnet