Replace Right Engine Damping Block Opel Astra H

1. 1. Remove air cleaner housing
2. 2. Raise vehicle by its full height
3. 3. Remove lower engine compartment cover and/or right-hand engine splash guard
4. 4. Insert KM-6173 (3) • Align support bearing (1) • Raise support bearing until journal (2) sits flush in mount (4) • Fasten KM-6173 – Screw in 2x bolts

5. 5. Attach KM-6001-A (1) • Slacken 4x bolts (arrows) in adjusting rails • Insert KM-6001-A – Insert journals (2) and (5) in guide holes in front axle body • Tighten 4x bolts in adjusting rails • Adjust support bearings, front (4) and rear (3) – Raise support bearings up to the stop on the guide journals

Note. Attaching KM-6001-A guarantees perfect alignment of the drive unit with the front axle body

Note. The guide journals must be seated free from play in the support bearings

6. 6. Lower vehicle by its full height
7. 7. Remove right engine damping block (1) with engine damping block bracket • Detach from side member – Unscrew 3 bolts • Detach from engine damping block adapter – Unscrew 3 bolts
8. 8. Detach engine damping block bracket (2) from right engine damping block • Clamp in vice • Unscrew bolt

Install

9. 9. Attach engine damping block bracket to right engine damping block • Clamp in vice • Tighten bolt 55 Nm
10. 10. Install right engine damping block with engine damping block bracket • Attach to side member – Tighten 3x bolt 35 Nm • Attach engine damping block to adapter – Tighten 3x bolt 55 Nm
11. 11. Raise vehicle by its full height
12. 12. Remove engine mount KM-6173 • Unscrew 2x bolts
13. 13. Remove engine mount KM-6001-A • Undo 4x bolts
14. 14. Install lower engine cover and right engine splash guard
15. 15. Lower vehicle by its full height
16. 16. Install air cleaner housing