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Engine, Installing Audi A8 D2

Mechanical 2 illustrations ~166 words
WARNINGDo not re-use any fasteners that are worn or deformed in normal use. Many fasteners are designed to be used only once and become unreliable and may fail when used a second time. This includes, but is not limited to, nuts, bolts, washers, self-locking nuts or bolts, circlips and cotter pins. Always follow recommendations given in this publication. Always replace these fasteners with new parts.

The engine is installed in the reverse order of removal, with the addition of the following special conditions and steps

Scheme 37

Scheme 37
  1. Check hydraulic oil level and top off if necessary.
  2. Make sure that dowel sleeves for engine/transmission alignment are installed in cylinder block; install if necessary.
  3. Always replace self-locking nuts.
  4. Top off coolant, see «COOLING SYSTEM, DRAINING AND FILLING»(ref-196862-S32357803552005100900000).
  5. Align exhaust system free of stress: Engine code ABZ, see «EXHAUST SYSTEM, ALIGNING FREE OF STRESS»(ref-196864-S15234250202005100900000) Engine code AEW, see «EXHAUST SYSTEM, ALIGNING FREE OF STRESS»(ref-196864-S09538464852005100900000)
  6. Check oil level before starting engine.
  7. Check automatic transmission fluid level.
  8. Install torque support free of stress; compensate with washers if necessary. see scheme 38: Installing Torque Support Free Of Stress
  9. Shake engine to align engine mounts free of stress. CAUTION: To avoid corrosion caused by contact between dissimilar metals, all replacement fasteners should be genuine Audi parts with the special surface coating, recognizable by its greenish color.

Tightening Torques Specifications - Engine Removal & Installation. Scheme 38

Scheme 38: Tightening Torques Specifications - Engine Removal & Installation