| Engine | Z 16 XEP | ||||
|---|---|---|---|---|---|
| No. of cylinders/ layout | 4 in line | ||||
| No. of valves | 16 | ||||
| Displacement | cm 3 | 1598 | |||
| Bore diameter | mm | 79 | |||
| Stroke | mm | 81.5 | |||
| Power output | kW / rpm | 76 / 6000 | |||
| Torque | Nm / rpm | 147 / 3600 | |||
| Compression | 10.5 : 1 | ||||
| Exhaust emissions standard | Euro 3 / D4 | ||||
Contents
Wiring diagrams Section: DOHC Petrol Engine- Foreword
- Contents of Special Brochure L850
- Summary of Components of the Astra-Cng
- View of Engine Z 22 SE - Intake Side
- Overview of Screw Fittings for High Pressure Lines (Astra Cng)
- View of Engine Z 22 SE - Exhaust Side
- Check Cng High and Low Pressure Systems for Leaks
- Engine Specifications
- Air Mass Meter, 4 Cylinder Petrol
- Depressurising the Cng System
- Engine Replacement Programme Z22SE DOHC Engine A-G&coupe,v-B,zafira, Speedster/VX220
- Engine, Engine Attaching Parts X 12 XE DOHC-0 Petrol Engine
- Torque and Power Curves
- Emptying the Cng Tank Modules / Rinsing Them with Nitrogen
- Engine, Engine Attaching Parts Engine View X 12 XE (Intake Side)
- Z 22 SE DOHC Engine
- Air Mass Meter, Simtec 70
- Z 14 XEP DOHC-0 Petrol Engine - Astra Classic Ii
- Engine, Engine Attaching Parts Engine View X 12 XE (Exhaust Side)
- Location of Engine Number
- Air Mass Meter, Z18XE, Z20LEL, Y22XE, Z22XE
- Engine, Engine Attaching Parts Torque and Performance Curve, X 12 XE
- Engine Identification
- How to Remove and Install the Cng Pressure Reducing Valve
- Engine, Engine Attaching Parts Cylinder Head, X 12 XE
- Ribbed V-Belt - Engine Timing Side
- Engine, Engine Attaching Parts Intake Module (Intake Manifold), X 12 XE
- Timing Case - Engine Timing Side
- Engine, Engine Attaching Parts Crank Drive, Cylinder Block, X 12 XE
- Timing Chain - Engine Timing Side
- Removing and Installing Upper Section of Intake Manifold
- Engine, Engine Attaching Parts Crankshaft, X 12 XE
- Chain Tensioner - Engine Timing Side
- How to Remove and Install the Cng Intake Manifold - Lower Section
- Engine, Engine Attaching Parts Pistons with Con-Rod, X 12 XE
- Cylinder Head - Design of Cylinder Head
- How to Remove and Install the Cng Distributor Pipe
- Cylinder Head - Valve Timing
- How to Remove and Install the Cng Injectors
- Cylinder Head - Intake Module / Intake Manifold
- Cylinder Head - Exhaust Manifold
- How to Remove and Install the Cng Low Pressure Line
- Cylinder Block, Crank Drive, Cylinder Block
- Compression 4-cylinder, Synchronised
- How to Remove and Install the Discharge Hose - Cng Pressure Reducing Valve
- X 20 XER DOHC Ii Engine
- Cylinder Block, Crank Drive, Piston with Con-Rod
- View of Engine X 20 XER, Exhaust Side
- Cylinder Block, Crank Drive, Crankshaft
- Air Ducts, X 20 XER
- Oil Circuit - Oil Pump
- Cylinder Head, X 20 XER
- Oil Circuit - Oil Pan
- Camshaft, X 20 XER
- Oil Circuit - Oil Filter, Oil Filter Housing
- Engine, Engine Attaching Parts X 14 XE & X 16 XEL Dohc-I Petrol Engine Intake Module/intake Manifold
- Crank Drive, Cylinder Block, X 20 XER (Crankshaft, X 20 XER)
- Dohc-I Petrol Engine Z 16 XEP
- Piston and Con-Rod, X 20 XER
- Oil Circuit, X 20 XER (Oil Cooler, X 20 XER)
- Engine Management System - Simtec 70, X 20 XER
- Engine, Engine Attaching Parts X 18 XE1 Dohc-I Petrol Engine
- Exhaust Gas Recirculation Valve, Motronic M1.5.5 (MY 2000 and MY 2001)
- Engine, Engine Attaching Parts Engine View X 18 XE1 (Intake Side)
- Exhaust Gas Recirculation Valve, Multec S (MY 2000 and MY 2001)
- Engine, Engine Attaching Parts Engine View X 18 XE1 (Exhaust Side)
- How to Remove and Install the Switch for Gas/petrol Operation
- Engine, Engine Attaching Parts Torque and Performance Curve, X 18 XE1
- Exhaust Gas Recirculation Valve, Simtec (MY 2000 and MY 2001)
- Removing and Installing the Cng Engine Control Unit Voltage Transformer
- Engine, Engine Attaching Parts Toothed Belt Tensioning Roller, X 18 XE1
- Removing and Installing the Emergency Fuel Tank Filler Pipe
- Engine, Engine Attaching Parts Cylinder Head, X 18 XE1
- Removing and Installing the In-Tank Module
- Engine, Engine Attaching Parts Cylinder Head Cover, X 18 XE1
- Idle Speed Actuator, Simtec
- Removing and Installing the Emergency Fuel Tank
- Engine, Engine Attaching Parts Intake Module/intake Manifold, X 18 XE1
- Special Tools for Astra-Cng (Z 16 YNG)
- Engine, Engine Attaching Parts Functionally Switched Intake System, X 18 XE1
- Ignition, Primary, Simtec Cop
- Guideline Torque Values for Astra-Cng (Z 16 YNG)
- Engine, Engine Attaching Parts Crank Drive, Cylinder Block, X 18 XE1
- Ignition, Primary, X20XEV, X20XER
- Technical Specifications of Astra-Cng ((Z 16 YNG)
- Engine, Engine Attaching Parts Crankshaft, X 18 XE1
- Engine, Engine Attaching Parts Pistons with Con-Rod, X 18 XE1
- Engine, Engine Attaching Parts Oil Pan, X 18 XE1
- Engine, Engine Attaching Parts Oil Filter, Oil Filter Housing, X 18 XE1
- Engine, Engine Attaching Parts Oil Pump, X 18 XE1
- Engine, Engine Attaching Parts Internal Crankcase Ventilation, X 18 XE1
- Technical Data
- Gas System Checking (Gas System Check - Gap in Acc.with Section 41a)
- Engine, Engine Attaching Parts Coolant Pump X 18 XE1
- Special Service Tools
- Engine, Engine Attaching Parts X 20 XEV Dohc-Ii Petrol Engine Ribbed V-Belt Tensioner, X 20 XEV
- Engine, Engine Attaching Parts Camshaft Sprockets, X 20 XEV
- Engine, Engine Attaching Parts Simtec 70, X 18 XE1 and X 20 XEV Engine Compartment Survey, X 18 XE1
- Information on Octane Specifications
- Engine, Engine Attaching Parts Engine Compartment Survey, X 20 XEV
- Cylinder Head
- Oxygen Sensor, Motronic M1.5.5
- Toothed Belt Drive Z 16 XEP Engine
- Oxygen Sensor, Multec-S
- Oxygen Sensor, Simtec 70
- Engine-Specific Characteristic Data, Z 16 XEP
- Astra-G Cng
- Astra-G with Dohc-I Cng Engine Z 16 YNG
- Throttle Valve Potentiometer (Double Signal), X18XE1 (MY 2001)
- Throttle Valve Potentiometer, Motronic M1.5.5 and Simtec (MY 2000)
- Camshaft Sensor, Motronic M1.5.6
- Camshaft Sensor, Multec S/f Except Z14XE MY2004
- Camshaft Sensor, Simtec 70/71/81
- Omission of Agr from Z 22 SE DOHC Gasoline Engines
- Modified Camshaft Bearing Cover Bolted Connection
- Cylinder Block - X 10 XE, Z 10 XE, X 12 XE and Z 12 XE Engines
- Ignition, Primary, Z14XE, Z16XE, Z16YNG
- Crankshaft Guide Bearing, DOHC Gasoline Engines
- Cylinder Head - Z 10 XEP, Z 12 XE and Z 14 XEP Engines
- Intake Manifold Absolute Pressure (MAP) Sensor
- Engine Timing - Z 10 XEP, Z 12 XE and Z 14 XEP
- Oil Baffle Plate - X 12 XE, Z 12 XE, Z 14 XEP Engines
- Timing Chain Tensioner - Z 10 XEP, Z 12 XE, Z 14 XEP Engines
- Pedal Position Double Signal, Motronic (MY2001)
- Pedal Position Double Signal, Multec S(f) (MY 2001)
- Pedal Position Double Signa,l Simtec (MY 2001)
- Euro On-Board Diagnosis (EOBD) in Astra-G and Zafira Cng Vehicles
- Pedal Position Single Signal, Astra-G/zafira Diesel (MY 2001) and Frontera(Y22SE)
- Throttle Valve Potentiometer (Double Signal), Multec/trionic (MY 2001,MY 2002 and MY 2003), Simtec (MY 2001 and MY 2002)
- Throttle Valve Potentiometer (Double Signal), Motronic (As of MY2001)
- Pedal Position Double Signal, All Petrol (MY 2002, MY 2003 and MY 2004)
- Exhaust Gas Recirculation Valve, All Petrol (MY 2002, MY 2003 and MY2004)
- Exhaust Gas Recirculation Valve, Motronic1.5.5 and Motronic 3.11 (MY2002 and MY 2003)
- Dohc-Ii Petrol Engine Z 20 LET
- New Camshaft Sensor - Z 10 XEP, Z 12 XEP, Z 14 XEP Petrol Engines
- Ignition to Crankshaft Signal
- Exhaust Gas Recirculation Valve, Z22SE (MY 2002, MY 2003 and MY 2004)
- Elimination of Twinport Sensor - Z 10 XEP, Z 12 XEP and Z 14 XEP Petrol Engines
- Throttle Valve Potentiometer (Double Signal), Simtec (MY 2003), Simtecand Multec-F (MY 2004)
- DOHC-0-Engines Z 10 XE and Z 12 XE
- Wheel Speed Sensor, Except Vectra-C/signum and Astra-H
- DOHC I Petrol Engine - Z 14 XE, Z 16 XE - All Vehicle Types
- View of Engine, Intake Side (Z 14, Xe, Z 16 XE - All Vehicle Types)
- View of Engine, Exhaust Side (Z 14, Xe, Z 16 XE - All Vehicle Types)
- Engine Control Unit - Z 14 XE, Z 16 XE, Z 18 XE - All Vehicle Types
- Engine Management System Multec-S (F) Z 14 XE, Z 16 XE (All Vehicle Types)
- Engine Compartment Survey - Z 14 XE, Z 16 XE - All Vehicle Types
- Cylinder Head - Z 14 XE, Z 16 XE - All Vehicle Types
- Cylinder Head Gasket - Z 14 XE, Z 16 XE - All Vehicle Types
- Crankshaft - Z 14 XE, Z 16 XE, Z 18 XE - All Vehicle Types
- Special Service Tool KM-6022 to Rework Valve Shaft Guide
- Piston - Z 14 XE, Z 16 XE - All Vehicle Types
- Oil Pan - Z 14 XE, Z 16 XE - All Vehicle Types
- Intake Manifold - Z 14 XE, Z 16 XE - All Vehicle Types
- Injectors - Z 14 XE, Z 16 XE - All Vehicle Types
- Oxygen Sensors - Z 14 XE, Z 16 XE, Z 18 XE - All Vehicle Types
- DOHC I Petrol Engine - Z 18 XE - All Vehicle Types
- View of Engine, Intake Side (Z 18 XE - All Vehicle Types)
- View of Engine, Exhaust Side (Z 18 XE - All Vehicle Types)
- Engine Management System Simtec 71 - All Vehicle Types
- Engine Compartment Survey - Z 18 XE - All Vehicle Types
- Injectors - Z 18 XE - All Vehicle Types
- Crankshaft Pulse Pick-Up - Z 14 XE, Z 16 XE, Z 18 XE - All Vehicle Types
- Linear Exhaust Gas Recirculation Valve (Legr 2) Z 14 XE, Z 16 XE, Z 18 XE (All Vehicle Types)
- Z 14 XEP DOHC-0 Petrol Engine
- Camshaft Sensor (Hall Sensor) Z 14 XE, Z 16 XE, Z 18 XE (All Vehicle Types)
- Twinport System
- Block Diagram - Z 14 XE, Z 16 XE - All Vehicle Types
- Block Diagram - Z 18 XE - All Vehicle Types
- New Components for DOHC-0 Petrol Engines
- Oil Non-Return Valve - DOHC-0 Petrol Engines
- Ribbed V-Belt Tensioner - DOHC-0 Petrol Engines
- Exhaust Manifold - Z 12 XE and Z 14 XEP Engines
- Spark Plugs - Z 10 XEP and Z 14 XEP Engine
- DOHC Ii Turbo Engine - Z 20 LET - Astra-G Coupe (All Vehicle Types)
- Engine Specifications - Z 20 LET - Astra-G Coupe (All Vehicle Types)
- Torque and Power Curves - Z 20 LET - Astra-G Coupe (All Vehicle Types)
- Engine Management System, Me 1.5.5 (Z 20 LET - Astra-G Coupe (All Vehicle Types))
- Piston - Z 20 LET - Astra-G Coupe (All Vehicle Types)
- Piston Rings - Z 20 LET - Astra-G Coupe (All Vehicle Types)
- Air Duct, Intercooler (Z 20 LET - Astra-G Coupe (All Vehicle Types))
- Exhaust Manifold with Turbocharger - Z 20 LET - Astra-G Coupe (All Vehicle Types)
- Exhaust Manifold - Z 20 LET - Astra-G Coupe (All Vehicle Types)
- DOHC Ii Petrol Engine - Z 22 XE - All Vehicle Types
- Engine Specifications - Z 22 XE - All Vehicle Types
- Loosening of Retaining Bolt on Camshaft Sensor
- Engine - Stalling or Worse Engine Run
- Mid - "Check Fluid Level" Warning Lamp Illuminates
- Bearing Noise Due to Vibration of Toothed Belt Guide Roller When Idling, Astra G Only
- Poor Handling
- Engine Stalls When Idling, Possibly in Conjunction with DTC 0505
- Engine - Unstable Idling Behaviour in First 30 Minutes After Cold Starting
- Engine-Gasket Exhaust Manifold Leaking
- Camshaft Seizure and / or Engine Damages - Burst Oil Filter Cartridge
- DOHC I Petrol Engines (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE,Z 16 YNG, X 18 XE1, Z 18 XE, Z 18 XEL)
- How to Check the Ribbed V-Belt Tension
- Check Compression (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG, X 18 XE1)
- How to Check the Pressure Loss
- How to Measure the Oil Temperature
- How to Check the Oil Pressure
- How to Measure the Oil Consumption
- How to Check the Timing
- How to Adjust the Timing
- How to Check the Toothed Belt Tension
- How to Adjust the Toothed Belt Tension
- Illustration, X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG
- Illustration: X 18 XE1, Z 18 XE, Z 18 XEL
- How to Remove and Install the Ribbed V-Belt Tensioner
- How to Remove and Install the Toothed Belt Cover, Upper Part
- How to Remove and Install the Toothed Belt Cover, Lower Part
- How to Remove and Install the Toothed Belt
- How to Remove and Install the Toothed Belt Tension Roller
- How to Remove and Install the Toothed Belt Guide Rollers
- How to Remove and Install the Rear Toothed Belt Cover
- How to Remove and Install the Cylinder Head Cover
- How to Remove and Install the Camshaft Sprockets
- How to Replace the Seal Ring - Camshaft
- How to Remove and Install the Camshafts
- How to Remove and Install the Hydraulic Valve Lifter
- How to Remove and Install (X 14 XE the Exhaust Manifold (X 16 XEL))
- How to Remove and Install (X 18 XE1) the Exhaust Manifold
- How to Remove and Install (X 14 XE the Intake Manifold (X 16 XEL))
- How to Remove and Install (X 14 XE the Intake Manifold Flange (Z 14 XE, X 16 XEL, Z 16 XE))
- How to Remove and Install (X 18 XE1) the Intake Manifold
- How to Remove and Install (X 14 XE the Cylinder Head (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG))
- How to Remove and Install (X 18 XE1) the Cylinder Head
- How to Check for Plane Surface the Cylinder Head
- How to Remove and Install the Flywheel
- How to Remove and Install the Drive Disc
- How to Replace the Seal Ring - Rear Crankshaft
- How to Remove and Install (X 14 XE the Engine Bleed Flange (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG))
- How to Remove and Install the Piston with Con-Rod
- How to Remove and Install the Piston Rings
- How to Replace the Con-Rod Bearing
- How to Check (Determine Bearing Play with Plastigage) the Con-Rod Bearing Play
- How to Check (Determine Bearing Play with Micrometer and Inside Micrometer) the Con-Rod Bearing Play
- How to Replace the Piston
- How to Remove and Install the Crankshaft
- How to Check the Crankshaft, Check; Crankshaft Longitudinal Play, Check; Crankshaft Radial Run-Out
- How to Check (Determine Bearing Play Using Plastigage) the Crankshaft Bearing Play
- How to Check (With Micrometer and Inside Micrometer) the Crankshaft Bearing Clearance
- How to Check for Plane Surface the Cylinder Block
- How to Replace (X 14 XE the Oil Filter (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG, Z 18 XE and Z 18 XEL as of MY 2002))
- How to Change (X 18 XE1 the Engine Oil with Oil Filter (Z 18 XE and Z 18 XEL Up to MY 2001))
- How to Remove and Install (X 18 XE1 the Oil Filter Housing (Z 18 XE and Z 18 XEL Up to MY 2001))
- How to Replace the Bypass Valve
- How to Replace the Seal Ring - Oil Pump
- How to Remove and Install the Oil Pan
- How to Remove and Install the Dynamic Oil Level Control
- How to Remove and Install the Oil Pump
- How to Check the Oil Pump
- How to Remove and Install the Safety Valve
- How to Remove and Install the Oil Intake Pipe
- How to Remove and Install (X 14 XE the Oil Baffle Plate (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG))
- How to Remove and Install the Oil Pressure Switch
- How to Remove and Install the Oil Dipstick Guide Tube
- Z18XE Engine - No Compression Because of a Broken Valve Spring
- Cooling System, Charge and Bleed
- How to Check for Leaks the Cooling System
- How to Check for Leaks the Engine ((CO Content in Cooling System))
- How to Remove and Install (Without Air Conditioning) the Fan Motor
- How to Remove and Install (With Air Conditioning) the Fan Motor
- How to Remove and Install the Auxiliary Fan Motor
- How to Remove and Install (Without Air Conditioning) the Radiator
- How to Remove and Install the Radiator (With Air Conditioning)
- How to Remove and Install (X 14 XE the Thermostat (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG))
- How to Remove and Install (X 14 XE the Thermostat Housing (Z 14 XE, X 16 XEL, Z 16 XE))
- How to Remove and Install (X 18 XE1 the Thermostat (Z 18 XE, Z 18 XEL))
- How to Remove and Install the Coolant Pump
- How to Remove and Install the Coolant Pipe
- How to Remove and Install the Control Unit - Cooling Module
- How to Remove and Install the Front Engine Damping Block
- How to Remove and Install the Rear Engine Damping Blocks
- How to Remove and Install the Engine Damping Block, Left
- How to Remove and Install the Engine Damping Block, Right
- How to Remove and Install the Engine
- How to Repair Using Short-Block the Engine
- How to Remove and Install (X 14 XE the Throttle Body (X 16 XEL))
- How to Remove and Install (X 14 XE the Injection Valves (Z 14 XE, X 16 XEL, Z 16 XE, Z16 YNG))
- Check Fuel Pressure (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG)
- How to Remove and Install (X 14 XE the Fuel Pump Relay (X 16 XEL))
- How to Remove and Install (X 14 XE the Crankshaft Pick-Up (X 16 XEL))
- How to Check the Reference Gap Between Crankshaft Pulse Pick-Up and Increment Disc
- How to Remove and Install (X 14 XE the Camshaft Sensor (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG))
- How to Remove and Install (X 14 XE the Accelerator Pedal (X 16 XEL, X 18 XE1))
- How to Remove and Install the Immobiliser Control Unit
- Sealants, Lubricants and Locking Compounds (Dohc-I -)
- Specifications
- Checking and Adjustment Values - Dohc-I
- Ribbed V-Belt
- Toothed Belt
- Coolant Circuit
- Oil Circuit
- Crank Drive, Cylinder Block
- Engine Management
- Recommended Torque Values
- How to Remove and Install (X 18 XE1) the Throttle Body (Throttle Valve Adjuster)
- How to Remove and Install (X 18 XE1 the Injectors (Z 18 XE, Z 18 XEL))
- How to Remove and Install (X 18 XE1) the Crankshaft Pulse Pick-Up
- How to Remove and Install (X 18 XE1 the Camshaft Sensor (Z 18 XE, Z 18 XEL))
- DOHC Ii Petrol Engine (X 20 XEV, X 20 XER, Z 20 LET) Engine Identification/engine Number
- How to Check the Compression
- Illustration: Air Cleaner Housing, Air Ducts (X 20 XEV, X 20 XER)
- How to Remove and Install (Without Air Conditioning) the Ribbed V-Belt
- How to Remove and Install (Without Air Conditioning) the Ribbed V-Belt Tensioner
- How to Remove and Install (With Air Conditioning) the Ribbed V-Belt Tensioner
- How to Remove and Install the Camshaft Pulleys
- How to Remove and Install (X 20 XEV) the Exhaust Manifold
- How to Remove and Install (X 20 XEV the Intake Manifold (X 20 XER))
- How to Remove and Install the Cylinder Head
- How to Replace (X 20 XEV) the Piston
- How to Check the Crankshaft, Check; Crankshaft Longitudinal Play
- How to Check (Determine Bearing Play with Plastigage) the Crankshaft Bearing Play
- How to Check (Determine Bearing Play with Micrometer and Inside Micrometer) the Crankshaft Bearing Play
- How to Replace the Oil Filter
- How to Replace the Seal Ring - Oil Pump, Replace; Front Seal Ring - Crankshaft
- How to Remove and Install the Lower Part of Oil Pan
- How to Remove and Install the Oil Pan - Upper Part, Remove and Install; Oil Intake Pipe
- How to Remove and Install the Oil Baffle Plate
- How to Remove and Install the Thermostat
- How to Remove and Install the Coolant Flange (Dis Ignition Module Adapter)
- How to Remove and Install the Rear Engine Damping Block
- Engine Compartment Survey
- How to Remove and Install (X 20 XEV the Throttle Body (X 20 XER))
- Engine Z16XEP - High Oil Consumption
- How to Remove and Install the Injectors
- How to Check the Fuel Pressure
- Engine Z18XE - DTC P1372(2) Crankshaft Segment Failure
- How to Remove and Install the Fuel Pump Relay
- How to Remove and Install the Crankshaft Pulse Pick-Up
- How to Remove and Install the Camshaft Sensor
- How to Remove and Install the Accelerator Pedal
- Engine Z16YNG, Spark Plug (Misfire Failure Code P300, P301-P304 Set)
- Sealants, Lubricants and Locking Agents
- Checking and Adjustment Values
- Oil Circulation
- Crankshaft Drive, Cylinder Block
- Engine Z16YNG - Valves Burnt and Seat Rings Worn
- Engine Identification Code / Engine Number
- Illustration X 12 XE
- How to Remove and Install the Ribbed V-Belt
- How to Remove and Install the Timing Case
- How to Replace the Timing Case Seal Ring
- How to Remove and Install (X 12 XE) the Exhaust Manifold
- How to Remove and Install (X 12 XE) the Intake Manifold
- How to Replace the Rear Seal Ring - Crankshaft
- How to Replace the Piston Rings
- How to Check (With Plastigage) the Con-Rod Bearing Play
- How to Check (With Micrometer and Internal Micrometer) the Con-Rod Bearing Play
- How to Check the Crankshaft End Play
- How to Check the Crankshaft Out-Of-Round
- How to Check (With Plastigage) the Crankshaft Bearing Play
- How to Check (Determine Bearing Play with Micrometer and Internal Micrometer) the Crankshaft Bearing Play
- Engine Oil with Filter Change
- How to Remove and Install the Air Cleaner Housing
- How to Remove and Install the Oil Pressure Regulating Valve
- How to Remove and Install (X 12 XE the Engine (Z 12 XE))
- How to Remove and Install (X 12 XE) the Injectors, Remove and Install (X 12) Fuel Distributor Pipe
- How to Remove and Install (X 12 XE) the Accelerator Pedal
- Engine Z22SE/Z22YH, Tensioner Timing Chain (Rattling Noise from Timing Chain)
- Ribbed V-Belt - Engine Timing
- Cooling System
- How to Check (Starter Removed and Disassembled) the Starter
- Valeo Starter, Disassemble and Reassemble
- How to Check the Alternator
- How to Check the Components of the Alternator
- Bosch Compact Alternator, Disassemble and Reassemble
- Starter
- Alternator
- How to Remove and Install the Engine Vent Flange
- How to Remove and Install (X 20 XER) the High-Performance Header
- How to Replace (X 20 XER the Pistons (Z 20 LET))
- How to Remove and Install (X 20 XER) the Oil Cooler
- How to Check and Adjust the Tooth Backlash - Balancer Shaft Unit / Crankshaft
- How to Remove and Install the Balancer Shaft Unit (Differential)
- Dohc-Petrol Engine (Z 22 SE) - Engine Identification/engine Serial No.
- How to Check (Z 22 SE) the Ribbed V-Belt Tension
- Check Compression (Z 22 SE)
- How to Check (Z 22 SE) the Pressure Loss
- How to Measure (Z 22 SE) the Oil Temperature
- How to Check (Z 22 SE) the Engine Oil Pressure
- How to Check (Z 22 SE) the Timing
- How to Adjust (Z 22 SE) the Timing
- Air Cleaner Housing, Air Ducts
- How to Replace (Z 22 SE) the Air Cleaner Housing
- How to Replace (Z 22 SE) the Resonator
- How to Replace (Z 22 SE) the Ribbed V-Belt
- How to Replace (Z 22 SE) the Ribbed V-Belt Tensioner
- How to Remove and Install (Z 22 SE) the Timing Case
- How to Replace (Z 22 SE) the Camshaft Timing Chain Tensioner
- How to Replace (Z 22 SE) the Balancer Shaft Timing Chain Tensioner
- How to Replace (Z 22 SE) the Camshaft Timing Chain
- How to Replace (Z 22 SE) the Balancer Shaft Timing Chain
- How to Replace (Z 22 SE) the Oil Spray Nozzle (Timing Chain)
- How to Replace (Z 22 SE) the Front Seal Ring - Crankshaft
- How to Remove and Install (Z 22 SE) the Cylinder Head Cover
- Replace Camshaft Sprockets (Z 22 SE)
- How to Replace (Z 22 SE) the Both Camshafts
- Replace Roller Cam Followers (Z 22 SE)
- Replace Hydraulic Valve Lifters (Z 22 SE)
- All Valve Stem Seals; Remove and Install (Z 22 SE)
- How to Replace (Z 22 SE) the Exhaust Manifold Gasket
- How to Replace (Z 22 SE) the Intake Manifold Gasket
- How to Replace (Z 22 SE) the Camshaft Connection Flange Cover
- How to Remove and Install (Z 22 SE) the Camshaft Bearing Caps / Camshaft Connection Flange
- How to Remove and Install (Z 22 SE) the Cylinder Head
- How to Check for Plane Surface (Z 22 SE) the Cylinder Head
- How to Remove and Install (Z 22 SE the Flywheel (AC, Mt))
- How to Replace (Z 22 SE the Rear Seal Ring - Crankshaft (AC, Mt))
- How to Remove and Install (Z 22 SE) the Pistons with Con-Rod
- How to Replace (Z 22 SE) the J330100010 One Piston And/or Con-Rod (Piston with Con-Rod Removed)
- How to Replace (Z 22 SE) the J330100012 Piston Rings
- How to Replace (Z 22 SE) the Con-Rod Bearing
- How to Check (Determine Bearing Play with Plastigage) (Z 22 SE the Con-Rod Bearing Play (Oil Pan Removed))
- How to Check (Determine Bearing Play with Micrometer and Inside Micrometer) (Z 22 SE the Con-Rod Bearing Play (Con-Rod and Crankshaft Removed))
- How to Remove and Install (Z 22 SE the Balancer Shafts (Engine Removed))
- How to Remove and Install (Z 22 SE the Crankshaft (AC, Mt))
- How to Check (Z 22 SE) the Crankshaft End Play
- How to Check (Z 22 SE the Crankshaft Out-Of-Round (Crankshaft Removed))
- How to Check (Determine Bearing Play with Plastigage) (Z 22 SE the Crankshaft Bearing Play (Cylinder Block Base Plate Removed))
- How to Check (Determine Bearing Play with External and Internal Micrometer) (Z 22 SE the Crankshaft Bearing Play (Crankshaft Removed))
- How to Check for Plane Surface (Z 22 SE) the Cylinder Block
- Engine Oil Change (Z 22 SE)
- How to Replace (Z 22 SE) the Oil Pressure Switch
- How to Remove and Install (Z 22 SE) the Oil Pan
- How to Remove and Install (Z 22 SE) the Oil Pump Pressure Regulating Valve
- How to Remove and Install (Z 22 SE) the Oil Pump
- How to Overhaul (Z 22 SE) the Oil Pump
- How to Replace (Z 22 SE) the Oil Dipstick Guide Tube
- How to Replace (Front) (Z 22 SE the Engine Mounting (Damping Block) (AC, Mt))
- How to Replace (Rear) (Z 22 SE) the Engine Mounting (Damping Block)
- How to Replace (Left Side) (Z 22 SE the Engine Mounting (Damping Block) (AC, Mt))
- How to Replace (Right Side) (Z 22 SE) the Engine Mounting (Damping Block)
- How to Remove and Install (Z 22 SE the Engine (AC, Mt))
- J340110007 Manual Transmission, Attach and Detach from Engine (Z 22 SE, AC, Mt, Engine Removed)
- How to Repair Using Short-Block (Z 22 SE the Engine (Engine Removed, Transmission Removed))
- Special Service Tools Z 22 SE
- Sealants, Lubricants and Locking Compounds (Z 22 SE)
- Main Data (Z 22 SE)
- Checking and Adjustment Values (Z 22 SE)
- Ribbed V-Belts (Z 22 SE)
- Engine Timing (Z 22 SE)
- Oil Circuit (Z 22 SE)
- Cylinder Head (Z 22 SE)
- Crank Drive, Cylinder Block (Z 22 SE)
- Engine Management (Z 22 SE)
- Recommended Torque Values (Z 22 SE)
- Illustration: Z 12 XE
- How to Remove and Install (Z 12 XE) the Exhaust Manifold
- How to Remove and Install (Z 12 XE the Intake Manifold (Z 14 XEP))
- How to Remove and Install (Z 12 XE the Accelerator Pedal Module (Z 14 XEP))
- Removing and Installing the Intake Manifold (Z 14 XE, Z 16 XE, Z 16 YNG)
- How to Remove and Install (Z 14 XE the Fuel Pump Relay (Z 16 XE))
- How to Remove and Install (Z 22 SE the Drive Disc (AC, At))
- How to Replace (Z 22 SE the Rear Seal Ring - Crankshaft (AC, At))
- How to Remove and Install (Z 22 SE the Crankshaft (AC, At))
- Place Bore Holes for Adapter KM-412-27 on Right Side
- How to Replace (Front) (Z 22 SE the Engine Mounting (Damping Block) (AC, At))
- How to Replace (Left Side) (Z 22 SE the Engine Mounting (Damping Block) (AC, At))
- How to Remove and Install (Z 22 SE the Engine (AC, At))
- J340110008 Automatic Transmission with Torque Converter, Attach and Detach from Engine (Z 22 SE, AC, At, Engine Removed)
- Illustration: Air Cleaner Housing / Air Ducts (Z 20 LET)
- How to Remove and Install (Z 20 LET) the Exhaust Manifold with Turbocharger
- How to Remove and Install (Z 20 LET) the Intake Manifold
- How to Remove and Install (Z 20 LET) the Thermostat Housing (Heat Exchanger)
- How to Remove and Install (Z 20 LET) the Heat Exchanger Oil Lines
- How to Remove and Install (Z 20 LET) the Heat Exchanger
- How to Remove and Install the Auxiliary Coolant Pump
- Engine Management System - Motronic Me 1.5.5 (Z 20 LET)
- How to Remove and Install (Z 20 LET) the Ignition Module
- How to Remove and Install (Z 20 LET) the Intake Pipe Pressure Sensor
- How to Remove and Install (Z 20 LET) the Throttle Body
- How to Remove and Install (Z 20 LET) the Vacuum Reservoir Solenoid Valve
- How to Remove and Install (Z 14 XE the Exhaust Manifold (Z 16 XE, Z 16 YNG))
- How to Remove and Install (Z 14 XE the Mixture Regulating Oxygen Sensor (Z 16 XE, Z 16 YNG))
- How to Remove and Install the Attaching Parts - Cylinder Head
- How to Check (Z 18 XE the Compression (Z 18 XEL))
- How to Remove and Install (Z 18 XE the Exhaust Manifold (Z 18 XEL))
- How to Remove and Install (Z 18 XE the Intake Manifold (Z 18 XEL))
- How to Remove and Install (Z 18 XE the Cylinder Head (Z 18 XEL))
- How to Remove and Install (Z 18 XE the Crankshaft Pulse Pick-Up (Z 18 XEL))
- Replace Charge Pressure Regulator Solenoid Valve
- How to Remove and Install the Wastegate Capsule
- How to Remove and Install (Z 22 SE the Attaching Parts - Cylinder Head (Cylinder Head Removed))
- How to Replace the Dis Ignition Module Control Unit
- DOHC I-Petrol Engine Z 16 XEP
- Testing Ribbed V-Belt Tensioner
- Illustration, Z 16 XEP
- Removing and Installing Air Cleaner Housing
- Replace Ribbed V-Belt
- Replace Ribbed V-Belt Tensioner
- Replace Upper Part of Toothed Belt Cover
- Replace Lower Part of Toothed Belt Cover
- Replace Toothed Belt
- Replace Toothed Belt Tensioner
- Replace Toothed Belt Guiding Roller
- Replace Rear Toothed Belt Cover
- Replace Toothed Belt Drivewheel
- Replace Camshaft Timing Gears
- Replace Exhaust-Manifold Seal
- Replace Seal - Intake Manifold
- Replace Intake Manifold Flange Seal
- Replace Crankshaft Seal Ring (Rear)
- Replace Engine Vent Pipe (Cylinder Head Cover/suction Pipe)
- Check Crankshaft Rotational Action Deviation (Crankshaft Removed)
- Check Crankshaft Bearing Play, (Determine Bearing Play with Plastigage)
- Check Crankshaft Bearing Play, (Determine Bearing Play with Micrometer and Inside Micrometer)
- Drill Holes for Adapter KM-412-31
- Overhaul Oil Pump
- Replace Cylinder Head Oil Pressure Switch
- Replace Cylinder Block Oil Pressure Switch
- Replace Oil Dipstick Entry Pipe
- How to Remove and Install the Coolant Flange
- Replace Front Engine Damper Block
- Replace Rear Engine Damper Block
- Replace Right-Hand Engine Damping Block
- How to Install and Remove (Engine Removed) the Manual Transmission from Engine
- How to Install and Remove the Accelerator Pedal
- Vacuum Transfer - Engine Bay
- Check and Adjust Valve Play
- Crank Mechanism, Cylinder Block
- Replace Both Camshafts
- Replace All Cup Tappets
- How to Repair the Engine (Using a Short Block (Engine Removed, Transmission Removed))
- How to Replace (Cylinder Head Installed) the All Valve Stem Seals
- How to Remove and Install (X 14 XE the Spark Plugs (Z 14 XE, X 16 XEL, Z 16 XE, Z 16 YNG))
- How to Remove and Install (X 18 XE1 the Spark Plugs (Z 18 XE, Z 18 XEL))
- How to Replace the Seal Ring - Crankshaft (Front)
- How to Remove and Install the Spark Plugs
- Replace All Valve Stem Seals (Cylinder Head Installed)
- How to Remove and Install X 20 XEV the Spark Plugs
- How to Remove and Install Z 20 LET the Spark Plugs
- How to Remove and Install (Z 22 SE) the Spark Plugs
- Illustration, Z 14 XEP
- How to Replace (Z 14 XEP) the Exhaust Manifold
- How to Replace (X 12 XE the EGR Valve (Z 12 XE Up to MY 2003, Z 14 XEP))
- How to Replace (X 12 XE the Exhaust Gas Recirculation Pipe (Z 12 XE to MY 2003, Z 14 XEP))
- How to Remove and Install (Z 14 XEP) the Engine
- ABS 5.3
- ABS 5.3/TC/ESP
- ABS 5/TC, ABS 5.3/TC
- Accessories
- Additional Lighting
- Adhesive Foiles
- Air Conditioning
- Airbag
- Antenna
- Anti-Theft Warning System-M
- Automatic Transmission Front Wheel Drive
- Battery
- Body Equipment
- Brake Hydraulics, Brake Lines
- Brakes
- Car Level Control
- Central Door Locking System
- Central Electrics
- Central Locking with Atws (Electronic)
- Check Control
- Clutch
- Clutch and Transmission
- Cng
- Communication / Navigation
- Connector pinouts
- Cooling System
- Corrosion Protection
- Diesel Engine
- DOHC Diesel Engine
- DOHC Petrol Engine
- Ecc Electronic Climate Control
- Ehps - Electrical Hydraulic Power Steering
- Electrical Equipment and Instruments
- Electrical Window Winders
- Electronic Cruise Control
- Engine and Engine Aggregates
- Engine Electrics
- Exhaust System
- Fittings, Hinges, Locks
- Folding Roof
- Frame
- Front End
- Front Wheel Brake
- Front Wheel Suspension
- Front Wheel Suspension, Wheels and Tyres
- Fuel and Exhaust System
- Fuel Injection Systems
- Fuel System
- Fuse Box
- General Vehicle Information
- Glass, Window Guides, Window Winders
- Graphic Info Display
- Headlamps, Lamps and Horn
- Heating, Ventilation
- Heating, Ventilation, Air Conditioning (HVAC)
- Immobiliser
- Instruments, Telltales
- Maintenance, Body and Chassis Sheet Metal Parts, Frame
- Manual Transmission Front Wheel Drive
- Mid (Multi Info Display)
- Multitimer
- OHC Petrol Engine
- Other Accessories
- Outside Rear View Mirror
- Paint
- Painting Repair Operations
- Painting Repair System
- Radiator Grille
- Radio
- Radio Interference Suppression
- Rear Axle and Rear Wheel Suspension
- Rear Axle Front Wheel Drive
- Rear Wheel Brake
- Roof Luggage Carrier (Railing)
- Seat Heating Systems
- Seats, Upholstery, Inner Trim Panels
- Secondary Air Injection
- Service Brake, Parking Brake
- Sheet Metal Parts (Bolted)
- Sheet Metal Parts (Cement and Seal)
- Sheet Metal Parts (Welded)
- Sliding Roof
- Steering
- Steering Gear
- Steering Intermediate Shaft
- Steering Linkage
- Steering Wheel - Steering Column
- Switches, Control Unit, Relays, Ignition Lock
- TID (Triple Info Display)
- Trailer Hitch
- Trim Panels, Radiator Grille, Spoiler
- Trim Strips, Lettering, Coverings
- Turbo-Charging
- Wheels and Tyres
- Windscreen Wash/wipe System, Heated Screen
- Wiring Harnesses
- Xenon Control Unit (Headlamp Range Control)